🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Year: 2002 Codes Chassis Code: BJ5W Engine Code: Z5-DE 👋 Introduction Market Position Segment: Compact Wagon / Hatchback Competitive Analysis Key Competitors: Subaru Outback, Honda CR-V, Toyota RAV4, Ford Focus Wagon, Volkswagen Golf Wagon Key Features Vehicle Attributes: Versatile cargo space, sporty handling (for its class), distinctive styling, reliable powertrain. Target Audience Audience: DIY enthusiasts, independent repair shops, owners seeking in-depth knowledge for maintenance and repair. 📋 Manual Details Coverage Areas All Systems: True Page Count Estimated Pages: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Lubrication, Cooling System, Fuel System, Ignition System, Emission Control System, Engine Performance Control Transmission: Manual Transmission (FS5A-EL), Automatic Transmission (GF4AX-EL), Clutch System, Drivetrain, Axles, Driveshafts, Differentials Brakes: Brake System, ABS (Anti-lock Braking System), Parking Brake, Brake Fluid Suspension Steering: Front Suspension, Rear Suspension, Steering System, Power Steering Electrical: Starting System, Charging System, Lighting System, Instrument Panel, Wiper/Washer System, Audio System, Cruise Control, Body Electrical Systems, Wiring Diagrams, Fuses and Relays Body Chassis: Body Exterior, Body Interior, Doors, Glass, Seats, Roof, Chassis Frame, Bumpers, Hood, Tailgate Comfort Convenience: HVAC (Heating, Ventilation, and Air Conditioning), Interior Trim, Remote Keyless Entry System. Procedures Included Maintenance: Scheduled Maintenance, Oil Change, Filter Replacement, Fluid Checks and Replacements, Tune-ups, Inspections Repair: Component Removal and Installation, Assembly and Disassembly, Component Overhaul, Component Repair Diagnostics: Troubleshooting Charts, Symptom-based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation, Component Testing Troubleshooting Guides: Detailed flowcharts and symptom-based diagnostic procedures for common and uncommon issues. Torque Specifications: Extensive torque values for all critical fasteners across various systems. Technical Depth Depth: Comprehensive (from basic DIY to professional mechanic level), including detailed torque specifications, clearances, and component testing procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text and images. Print Quality Printable: Yes, all pages are printable. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Manual Completeness Completeness: Comprehensive, covering all aspects of maintenance, repair, diagnostics, and specifications for the specified vehicle. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1991 cc) Performance Horsepower: 130 hp @ 6000 rpm Torque: 135 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline Emission Control Emission System: Catalytic Converter, EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (GF4AX-EL) Optional Transmission Type: 5-Speed Manual (FS5A-EL) Features Automatic Features: Electronically controlled, Overdrive Fluid Type Automatic Transmission Fluid: Mazda ATF JWS3317 or equivalent Manual Transmission Fluid: API GL-4, SAE 75W-90 Synthetic 📐 Dimensions Exterior Length: 170.5 inches (4331 mm) Width: 67.7 inches (1720 mm) Height: 60.8 inches (1545 mm) Wheelbase: 102.8 inches (2610 mm) Interior Passenger Volume: 96.3 cu ft (2727 L) Cargo Cargo Volume Rear Seats Up: 32.7 cu ft (926 L) Cargo Volume Rear Seats Down: 60.4 cu ft (1711 L) Weights Curb Weight Automatic: 3080 lbs (1397 kg) Curb Weight Manual: 2990 lbs (1356 kg) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars NHTSA Passenger Front Impact: 4 Stars IIHS Side Impact Rating: Good Active Features ABS: Standard Traction Control: Optional Passive Features Airbags: Front Dual Airbags Seatbelts: Front Pretensioners, Load Limiters 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio system with subwoofer. Display Type: Analog gauges, digital odometer, basic climate control interface. Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Not available (aftermarket solutions exist) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 15,000 miles (24,000 km) Spark Plug Replacement: Every 50,000 miles (80,000 km) - Platinum tipped Fluid Specifications Engine Oil Capacity: 4.2 US Quarts (4.0 Liters) with filter change Engine Oil Type: API SG, SH, or SJ, SAE 5W-30 Coolant Type: Mazda Super Long Life Coolant (Blue) or equivalent HOAT Brake Fluid Type: DOT 3 Known Issues Common Problems: Ignition coil failure, wheel bearing wear, catalytic converter issues, EGR valve clogging, minor oil leaks (valve cover gasket), AC compressor clutch failure. Recommended Checks Belt Inspection: Inspect serpentine belt for cracks and wear at every oil change. 📚 Vehicle History Brand Heritage Mazda Heritage: Mazda Motor Corporation, founded in 1920, known for its innovative engineering and driver-focused vehicles. Model Evolution Protege Lineage: The Protege line was Mazda's compact car offering from 1989 to 2003. The Protege 5 (2002-2003) was a distinctive wagon variant based on the third generation Protege (BJ platform). Production Production Years: 2002-2003 (for Protege 5) Manufacturing Location: Japan 🏆 Awards & Recognition Recognitions Intellichoice Design Award: IntelliChoice recognized the Mazda Protege5 for its value and design in its class. Ratings Consumer Reports Reliability: Generally average to above...