2000-2004 Mazda Protege Factory Service Repair Manual 2001 2002 2003
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🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 2000, 2001, 2002, 2003, 2004 Generation: Third Generation (BJ Platform) 👋 Introduction Market Position Segment: Compact Car Target Audience: Value-oriented buyers seeking reliable, practical transportation. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra. Key Features Vehicle Strengths: Reliability, fuel efficiency, sporty handling (especially performance trims), spacious interior for its class. Manual Value Proposition: Provides professional-level repair information, enabling owners to perform maintenance and repairs effectively, saving on labor costs. 📋 Manual Details Coverage Areas Primary Regions Covered: North America (implied by SAE standards and common market focus) Specific Regions Possibly Covered: Global (as Mazda is an international manufacturer, though core focus is likely North America based on product description) Page Count Estimated Page Count: N/A (Digital, actual page count not specified; often comprehensive for factory service manuals) Manual Type Type: Factory Service Repair Manual Purpose: Repair and Maintenance Procedures for Certified Technicians and DIYers Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including engine assembly, disassembly, diagnostics, and repair for all applicable engine variants. Engine Electrical: Ignition system, fuel injection system (EFI), emission control systems, starting and charging systems, engine control unit (ECU) diagnostics. Transmission Manual: Repair and maintenance for manual transmissions (e.g., M5, GF4A-EL variants for automatic). Transmission Automatic: Repair and maintenance for automatic transmissions (e.g., GF4A-EL variants for automatic). Drivetrain: Front-wheel drive system, axles, CV joints, differential (integrated with transmission). Suspension: Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, wheel alignment. Brakes: Hydraulic system, brake lines, calipers, rotors, pads, parking brake system, ABS (Anti-lock Braking System) if equipped. Electrical System: Battery, alternator, starter, lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams, power windows, locks, mirrors. Body And Interior: Body panels, doors, hood, trunk, interior trim, seats, HVAC system (heating, ventilation, and air conditioning). Comfort And Convenience: Climate control, power accessories, audio system, keyless entry, cruise control. Safety Systems: Airbag system (SRS), seat belts, ABS diagnostics. Procedures Included Fundamental Procedures: Basic maintenance tasks, fluid changes, filter replacements, inspection procedures. Installation Road System: Likely refers to chassis components and suspension, potentially including wheel installation and tire pressure checks. Electrical System Repair: Troubleshooting and repair of electrical circuits, component replacement, wiring harness repair. Jacking Positions: Correct points for lifting the vehicle safely. Vehicle Lift: Guidelines for using vehicle lifts in a service environment. Towing: Recommended procedures for towing the vehicle, including towing capacity and safety precautions. Pre Delivery Inspection: Checklist and procedures for ensuring the vehicle is ready for customer delivery. Scheduled Maintenance: Detailed maintenance schedule with recommended intervals and tasks. Diagnostics And Troubleshooting: Systematic diagnostic procedures for identifying and resolving faults, often including flowcharts and symptom-based troubleshooting. Component Replacement: Step-by-step instructions for removing and installing all major and minor vehicle components. Specifications And Tolerances: Precise measurements, clearances, and torque values for all mechanical and electrical components. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive (Factory Level) Scope: Covers all aspects of repair and maintenance, from basic service to complete overhauls and diagnostics. 📊 Manual Specifications File Format Type: PDF Readability: Requires a PDF reader; content should be searchable and printable. Print Quality Quality: Digital delivery, quality dependent on source scan/creation. Factory manuals typically have clear diagrams and text. Binding Type Type: N/A (Digital File) Paper Type Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC) and Z5-DE (1.6L DOHC) Engine Displacement 2.0L: 1991 cc (121.5 cu in) Engine Displacement 1.6L: 1598 cc (97.5 cu in) Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Horsepower 2.0L: Approx. 120-130 hp (depending on specific year and market) Torque 2.0L: Approx. 130-135 lb-ft (depending on specific year and market) Horsepower 1.6L: Approx. 98-105 hp (depending on specific year and market) Torque 1.6L: Approx. 90-95 lb-ft (depending on specific year and market) Fuel System Injection Type: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Recommendation: 87 octane (or higher) 🔧 Transmission Standard Transmission Type Common: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (e.g., GF4A-EL) Features Automatic Features: Electronically controlled, often with overdrive and lock-up torque converter. Fluid Specifications Automatic Transmission Fluid Type: Mercon V or equivalent (check manual for specific OEM spec) Manual Transmission Fluid Type: API GL-4, SAE 75W-90 or 75W-85 (check manual for specific OEM spec) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback (Protege5) Wheelbase: Approx. 102.7 inches (2608 mm) Length: Sedan: Approx. 174.8 inches (4440 mm); Hatchback: Approx. 169.1 inches (4300 mm) Width: Approx. 67.7 inches (1720 mm) Height: Sedan: Approx. 55.9 inches (1420 mm); Hatchback: Approx. 57.7 inches (1465 mm) Weights Curb Weight Approx: 2700 - 2900 lbs (1225...