🏷️ Basic Information Identification Make: Mazda Model: Protege Model Variant: Protege 5 Model Years Covered: 2001, 2002, 2003 👋 Introduction Market Position Market Segment: Compact Car / Sport Compact Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra. Key Features Distinguishing Features: Sporty handling, available hatchback (Protege 5) for practicality, Mazda's Zoom-Zoom driving dynamics. Manual Value Proposition Diy Focus: Empowers owners to perform routine maintenance and repairs, saving on labor costs. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive repair and maintenance for all systems. Page Count Estimated Page Count: Over 1500 (estimated based on typical service manual size for this era/coverage) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, and repair procedures for all engine variants. Transmission: Repair, overhaul, and fluid service for automatic and manual transmissions. Brakes: ABS system diagnosis, hydraulic component replacement, pad/rotor service. Suspension: Strut replacement, spring replacement, bushing service, alignment specifications. Steering: Power steering system diagnosis, rack and pinion repair, tie rod end replacement. Electrical: Wiring diagrams, component testing, fuse/relay locations, diagnostic procedures. HVAC: Climate control system diagnosis, refrigerant handling, component replacement. Fuel System: Fuel pump replacement, injector service, fuel pressure testing. Exhaust System: Catalytic converter replacement, muffler service, O2 sensor diagnosis. Cooling System: Radiator replacement, thermostat service, coolant flush procedures. Body And Interior: Panel replacement, trim removal, seat repair, door mechanism servicing. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, timing belt replacement. Troubleshooting: Diagnostic flowcharts for common drivability and electrical issues. Repair: Step-by-step instructions for component removal and installation. Rebuilds: Engine and transmission overhaul procedures with specifications. Diagnostics: OBD-II scan tool usage and trouble code interpretation. Technical Depth Depth: From basic fluid checks to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Suitability: High resolution for clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type Suitability: Suitable for printing on standard A4 or Letter paper. Searchability Text Searchability: Searchable text within the PDF document. Zoom Capability Zoom Functionality: Zoomable for detailed examination of diagrams and text. ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE (2.0L DOHC I4) Engine Displacement 1: 1991 cc (2.0 Liters) Horsepower 1: 130 hp @ 6000 rpm (US Market) Torque 1: 135 lb-ft @ 4000 rpm (US Market) Performance Engine Type 2: FS-ZE (2.0L DOHC I4 - for Mazdaspeed Protege, not explicitly covered by product name but relevant for era) Horsepower 2: 170 hp (Mazdaspeed Protege) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher for performance variants) Maintenance Timing Belt Replacement Interval: 60,000 miles or 5 years, whichever comes first. 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: 4-Speed Automatic (with lock-up torque converter) Features Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 (verify with specific manual or fill cap) Automatic Transmission Fluid Spec: Mazda ATF-MV or equivalent Dexron III/Mercon compatible fluid 📐 Dimensions Exterior Wheelbase: Approx. 102.7 inches (2609 mm) Length: Approx. 170.5 inches (4331 mm) for Sedan; Approx. 173.0 inches (4394 mm) for Protege 5 Width: Approx. 67.7 inches (1720 mm) Height: Approx. 55.9 inches (1420 mm) for Sedan; Approx. 59.1 inches (1501 mm) for Protege 5 Cargo Cargo Volume Sedan: Approx. 12.0 cubic feet Cargo Volume Protege 5: Approx. 20.6 cubic feet (seats up) Weights Curb Weight: Approx. 2650 - 2850 lbs (1200 - 1293 kg), varies by trim and transmission 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2001 Model) NHTSA Front Impact Passenger: 4 Stars (2001 Model) Active Features ABS: Available (standard on some trims, optional on others) Traction Control: Not commonly available on this generation. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: 3-point front seat belts with pretensioners and load limiters, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio with subwoofer on some trims. Climate Control: Manual or automatic climate control systems depending on trim level. Driver Assistance Cruise Control: Standard on most trims. Keyless Entry: Available on higher trims. Connectivity Auxiliary Input: Not typically standard; aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Air Filter Replacement Interval: Every 15,000 miles or 12 months. Cabin Air Filter Replacement Interval: Every 15,000 miles or 12 months (if equipped). Coolant Flush Interval: Every 30,000 miles or 2 years. Fluid Specifications Engine Oil Spec: API SJ or higher, ILSAC GF-2 or higher, SAE 5W-20 or 5W-30 (check owner's manual for precise recommendation based on temperature). Coolant Spec: Mazda Genuine Long Life Antifreeze/Coolant (Blue) or equivalent ethylene glycol-based antifreeze with deionized water (50/50 mix). Brake Fluid Spec: DOT 3...
Panel replacement, trim removal, seat repair, door mechanism servicing.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, timing belt replacement.
Troubleshooting:
Diagnostic flowcharts for common drivability and electrical issues.
Repair:
Step-by-step instructions for component removal and installation.
Rebuilds:
Engine and transmission overhaul procedures with specifications.
Diagnostics:
OBD-II scan tool usage and trouble code interpretation.
Technical Depth
Depth:
From basic fluid checks to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Suitability:
High resolution for clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type Suitability:
Suitable for printing on standard A4 or Letter paper.
Searchability
Text Searchability:
Searchable text within the PDF document.
Zoom Capability
Zoom Functionality:
Zoomable for detailed examination of diagrams and text.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
FS-DE (2.0L DOHC I4)
Engine Displacement 1:
1991 cc (2.0 Liters)
Horsepower 1:
130 hp @ 6000 rpm (US Market)
Torque 1:
135 lb-ft @ 4000 rpm (US Market)
Performance
Engine Type 2:
FS-ZE (2.0L DOHC I4 - for Mazdaspeed Protege, not explicitly covered by product name but relevant for era)
Horsepower 2:
170 hp (Mazdaspeed Protege)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher for performance variants)
Maintenance
Timing Belt Replacement Interval:
60,000 miles or 5 years, whichever comes first.
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
4-Speed Automatic (with lock-up torque converter)
Features
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (verify with specific manual or fill cap)
Automatic Transmission Fluid Spec:
Mazda ATF-MV or equivalent Dexron III/Mercon compatible fluid
📐 Dimensions
Exterior
Wheelbase:
Approx. 102.7 inches (2609 mm)
Length:
Approx. 170.5 inches (4331 mm) for Sedan; Approx. 173.0 inches (4394 mm) for Protege 5
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 55.9 inches (1420 mm) for Sedan; Approx. 59.1 inches (1501 mm) for Protege 5
Cargo
Cargo Volume Sedan:
Approx. 12.0 cubic feet
Cargo Volume Protege 5:
Approx. 20.6 cubic feet (seats up)
Weights
Curb Weight:
Approx. 2650 - 2850 lbs (1200 - 1293 kg), varies by trim and transmission
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2001 Model)
NHTSA Front Impact Passenger:
4 Stars (2001 Model)
Active Features
ABS:
Available (standard on some trims, optional on others)
Traction Control:
Not commonly available on this generation.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
3-point front seat belts with pretensioners and load limiters, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio with subwoofer on some trims.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on higher trims.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement Interval:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 12 months (if equipped).
Coolant Flush Interval:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Spec:
API SJ or higher, ILSAC GF-2 or higher, SAE 5W-20 or 5W-30 (check owner's manual for precise recommendation based on temperature).
Coolant Spec:
Mazda Genuine Long Life Antifreeze/Coolant (Blue) or equivalent ethylene glycol-based antifreeze with deionized water (50/50 mix).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Spec:
Mazda Genuine Power Steering Fluid or ATF Dexron II/III.
Known Issues
Common Issue 1:
Ignition coil failure (leading to misfires).
Common Issue 2:
Catalytic converter failure (often related to engine misfires or oil consumption).
Common Issue 3:
Front wheel bearing noise.
Common Issue 4:
Slight oil consumption on higher mileage engines.
Common Issue 5:
Power window motor failure or regulator issues.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for 'Zoom-Zoom' driving dynamics and engaging vehicles.
Model Evolution
Third Generation Intro:
The 2001 model year marked the introduction of the third generation of the Mazda Protege (BJ chassis), replacing the previous generation.
Protege 5 Introduction:
The Protege 5, a sport wagon variant, was introduced for the 2002 model year, offering increased utility and a distinctive style.
Production
Manufacturing Location:
Primarily manufactured in Japan and North America (e.g., Flat Rock, Michigan, USA).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Protege models (especially Mazdaspeed variants) were sometimes lauded for their handling and value, though not consistently on the 10Best list during these specific years.