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2002 Mazda Protege Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Manual Product Name: 2002 Mazda Protege Service Repair Manual Vendor Name: Perfect Manuals 👋 Introduction Market Position Vehicle Segment: Compact car Target Audience: DIY mechanics, independent repair shops, Mazda Protege owners Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Key Features Vendor Value Proposition: Updated manuals, competitive pricing, price matching guarantee, customer satisfaction focus Manual Value: Essential resource for maintaining and repairing the 2002 Mazda Protege, saving on labor costs 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for the 2002 Mazda Protege Trim Levels Covered: All Protege trims including DX, LX, ES, Mazdaspeed Protege (where applicable) Page Count Estimated Page Count: Varies by specific manual edition, typically 1000+ pages Manual Type Type: Service and Repair Manual Language Language: English Format Delivery Method: Immediate PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, pistons, crankshaft, camshafts, timing belt/chain, oil pump, lubrication system, cooling system Engine Performance: Fuel injection system (EFI), ignition system, emissions control systems (EGR, EVAP), turbocharger system (Mazdaspeed) Transmission Manual: Clutch system, gearbox overhaul, gear selection, bearings, seals Transmission Automatic: Transmission removal/installation, internal components, hydraulic control, torque converter, fluid and filter service Drivetrain: Front-wheel drive system, drive shafts, CV joints, differential Suspension: Front suspension (MacPherson strut), rear suspension (independent multi-link), springs, shock absorbers, control arms, ball joints, bushings Steering: Power steering system, steering rack, tie rod ends, steering column, wheel alignment specifications Brakes: Front disc brakes, rear drum/disc brakes, brake hydraulics, ABS system, parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, locks Body And Frame: Body panel removal/installation, doors, hood, trunk, glass, interior trim, chassis diagnostics HVAC: Heating, ventilation, and air conditioning system service, refrigerant handling, components Restraint Systems: Airbag system diagnostics and replacement, seat belts Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), wiring diagrams, symptom-based troubleshooting Procedures Included Preventive Maintenance: Oil and filter changes, coolant flush, spark plug replacement, brake fluid service, tune-ups Component Replacement: Detailed steps for replacing all major and minor components Diagnostic Procedures: Step-by-step guides for diagnosing faults using electrical schematics and test procedures Specifications Data: Torque specifications, clearances, fluid capacities, electrical resistance values Wiring Diagrams: Comprehensive electrical system schematics Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and component overhaul 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable (depends on original PDF creation) Print Quality Printability: Printable on standard printers Binding Type Binding: N/A (Digital file) Paper Type Paper Quality: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC) Engine Displacement Common: 1991 cc (2.0 Liters) Engine Configuration Common: Inline-4 cylinder Engine Aspiration Common: Naturally Aspirated Performance Horsepower Common: Approx. 127-130 hp @ 6000 rpm (FS-DE) Torque Common: Approx. 135-138 lb-ft @ 4000 rpm (FS-DE) Horsepower Mazdaspeed: Approx. 170 hp @ 5500 rpm (FS-DET) Torque Mazdaspeed: Approx. 170 lb-ft @ 3000 rpm (FS-DET) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Options Performance Variant Engine: FS-DET (2.0L DOHC Turbocharged - Mazdaspeed Protege) 🔧 Transmission Standard Type Common: 5-speed manual Optional Type Common: 4-speed automatic Features Manual Transmission Fluid: API GL-4, SAE 75W-90 Automatic Transmission Fluid: Dexron III or equivalent (Mazda ATF-M III) 📐 Dimensions Exterior Length: Approx. 172.4 - 173.6 inches (depending on body style) Width: Approx. 67.7 inches Height: Approx. 55.5 - 56.3 inches (depending on body style) Wheelbase: Approx. 102.8 inches Weights Curb Weight: Approx. 2600 - 2800 lbs (depending on trim and transmission) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (for sedans) IIHS Frontal Offset: Good (for sedans, often rated Good or Acceptable) Active Features ABS: Available on higher trims (e.g., ES) Passive Features Airbags: Dual front airbags standard; side airbags optional on some trims Seat Belts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: AM/FM/CD player, optional premium audio (Bose) Driver Assistance Cruise Control: Available on LX and ES trims 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6 months (whichever comes first) Engine Oil Filter: Replace with every oil change Air Filter: Inspect every 15,000 miles, replace as needed Spark Plugs: Replace every 60,000-100,000 miles (depending on type: copper, platinum, iridium) Coolant Flush: Every 30,000 miles or 2-3 years Timing Belt: Replace every 60,000-100,000 miles (FS-DE and FS-DET engines use a belt) Fluid Specifications Engine Oil Capacity: Approx. 4.2 US quarts (4.0 Liters) with filter change (FS-DE) Engine Oil Type: API SJ, ILSAC GF-2, SAE 5W-30 recommended Coolant Type: Mazda Super Long Life Coolant (or equivalent HOAT antifreeze) Known Issues Common Issue 1: Ignition coil failure Common Issue 2: Catalytic converter failure Common Issue 3: Rust on rear wheel arches and rocker panels Common Issue 4: Oil...
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2002 Mazda Protege Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Year:
2002
Manual Product Name:
2002 Mazda Protege Service Repair Manual
Vendor Name:
Perfect Manuals
👋 Introduction
Market Position
Vehicle Segment:
Compact car
Target Audience:
DIY mechanics, independent repair shops, Mazda Protege owners
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra
Key Features
Vendor Value Proposition:
Updated manuals, competitive pricing, price matching guarantee, customer satisfaction focus
Manual Value:
Essential resource for maintaining and repairing the 2002 Mazda Protege, saving on labor costs
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for the 2002 Mazda Protege
Trim Levels Covered:
All Protege trims including DX, LX, ES, Mazdaspeed Protege (where applicable)
Page Count
Estimated Page Count:
Varies by specific manual edition, typically 1000+ pages
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Delivery Method:
Immediate PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, pistons, crankshaft, camshafts, timing belt/chain, oil pump, lubrication system, cooling system
Engine Performance:
Fuel injection system (EFI), ignition system, emissions control systems (EGR, EVAP), turbocharger system (Mazdaspeed)
Transmission Manual:
Clutch system, gearbox overhaul, gear selection, bearings, seals
Transmission Automatic:
Transmission removal/installation, internal components, hydraulic control, torque converter, fluid and filter service
Drivetrain:
Front-wheel drive system, drive shafts, CV joints, differential
Suspension:
Front suspension (MacPherson strut), rear suspension (independent multi-link), springs, shock absorbers, control arms, ball joints, bushings
Steering:
Power steering system, steering rack, tie rod ends, steering column, wheel alignment specifications
Brakes:
Front disc brakes, rear drum/disc brakes, brake hydraulics, ABS system, parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, locks
Body And Frame:
Body panel removal/installation, doors, hood, trunk, glass, interior trim, chassis diagnostics
HVAC:
Heating, ventilation, and air conditioning system service, refrigerant handling, components
Restraint Systems:
Airbag system diagnostics and replacement, seat belts
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), wiring diagrams, symptom-based troubleshooting
Procedures Included
Preventive Maintenance:
Oil and filter changes, coolant flush, spark plug replacement, brake fluid service, tune-ups
Component Replacement:
Detailed steps for replacing all major and minor components
Diagnostic Procedures:
Step-by-step guides for diagnosing faults using electrical schematics and test procedures
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical resistance values
Wiring Diagrams:
Comprehensive electrical system schematics
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and component overhaul
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depends on original PDF creation)
Print Quality
Printability:
Printable on standard printers
Binding Type
Binding:
N/A (Digital file)
Paper Type
Paper Quality:
N/A (Digital file)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
FS-DE (2.0L DOHC)
Engine Displacement Common:
1991 cc (2.0 Liters)
Engine Configuration Common:
Inline-4 cylinder
Engine Aspiration Common:
Naturally Aspirated
Performance
Horsepower Common:
Approx. 127-130 hp @ 6000 rpm (FS-DE)
Torque Common:
Approx. 135-138 lb-ft @ 4000 rpm (FS-DE)
Horsepower Mazdaspeed:
Approx. 170 hp @ 5500 rpm (FS-DET)
Torque Mazdaspeed:
Approx. 170 lb-ft @ 3000 rpm (FS-DET)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Options
Performance Variant Engine:
FS-DET (2.0L DOHC Turbocharged - Mazdaspeed Protege)
🔧 Transmission
Standard
Type Common:
5-speed manual
Optional
Type Common:
4-speed automatic
Features
Manual Transmission Fluid:
API GL-4, SAE 75W-90
Automatic Transmission Fluid:
Dexron III or equivalent (Mazda ATF-M III)
📐 Dimensions
Exterior
Length:
Approx. 172.4 - 173.6 inches (depending on body style)
Width:
Approx. 67.7 inches
Height:
Approx. 55.5 - 56.3 inches (depending on body style)
Wheelbase:
Approx. 102.8 inches
Weights
Curb Weight:
Approx. 2600 - 2800 lbs (depending on trim and transmission)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for sedans)
IIHS Frontal Offset:
Good (for sedans, often rated Good or Acceptable)
Active Features
ABS:
Available on higher trims (e.g., ES)
Passive Features
Airbags:
Dual front airbags standard; side airbags optional on some trims
Seat Belts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player, optional premium audio (Bose)
Driver Assistance
Cruise Control:
Available on LX and ES trims
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or 6 months (whichever comes first)
Engine Oil Filter:
Replace with every oil change
Air Filter:
Inspect every 15,000 miles, replace as needed
Spark Plugs:
Replace every 60,000-100,000 miles (depending on type: copper, platinum, iridium)
Coolant Flush:
Every 30,000 miles or 2-3 years
Timing Belt:
Replace every 60,000-100,000 miles (FS-DE and FS-DET engines use a belt)
Fluid Specifications
Engine Oil Capacity:
Approx. 4.2 US quarts (4.0 Liters) with filter change (FS-DE)
Engine Oil Type:
API SJ, ILSAC GF-2, SAE 5W-30 recommended
Coolant Type:
Mazda Super Long Life Coolant (or equivalent HOAT antifreeze)
Known Issues
Common Issue 1:
Ignition coil failure
Common Issue 2:
Catalytic converter failure
Common Issue 3:
Rust on rear wheel arches and rocker panels
Common Issue 4:
Oil leaks from valve cover gasket or oil pan gasket
Common Issue 5:
Transmission issues (automatic)
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Zoom-Zoom driving dynamics, sporty appeal
Model Evolution
Generation:
Third Generation (2001-2003)
Design Changes For 2002:
Minor styling updates and feature enhancements over the 2001 model.
Production
Manufacturing Location:
Hofuku, Japan; AutoAlliance International, Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Award Example:
Often praised for agile handling and sporty feel for its class.
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