🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Generation Generation: BJ (Second Generation) Codes Chassis Code: BJ3P, BJ5P, BJ8W Platform: Mazda Familia Platform 👋 Introduction Market Position Market Position: Compact sedan and hatchback positioned as an affordable, practical, and sporty option in its segment. Competitive Analysis Competitive Analysis: Competed directly with vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Hyundai Elantra, often praised for its handling and styling relative to price. Key Features Key Features: Sporty handling (often cited as a strong point), available hatchback and sedan body styles, value for money, reliable engine options. 📋 Manual Details Coverage Areas Coverage Areas: General Information, Engine, Lubrication System, Cooling System, Fuel and Emission Control System, Engine Electrical System, Automatic Transaxle, Front and Rear Axles, Steering System, Braking System and Traction Control System, Wheels & Tires, Suspension, Body, Body Electrical System, Heating & Air Conditioning Systems, Technical Data, Special Tools Page Count Page Count: Extensive (specific number not provided, but described as 'most complete' and 'comprehensive') Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Lubrication, Cooling, Fuel & Emissions, Engine Electrical, Automatic Transaxle, Axles, Steering, Brakes & Traction Control, Suspension, Wheels & Tires, Body, Body Electrical, HVAC, Technical Data, Special Tools. Procedures Included Procedures Included: Immediate repairs, technical data, parts lists, diagrams, step-by-step instructions, troubleshooting, maintenance procedures, diagnostic information, assembly/disassembly instructions. Technical Depth Technical Depth: Comprehensive, suitable for Do-It-Yourselfers, covering from basic maintenance to detailed repair and technical data. Includes specific part listings and diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable (all pages), ensuring clarity for workshop use. Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Compatibility: All Versions of Windows & Mac, requires Adobe PDF Reader. Download Availability Download Availability: YES (Instant Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.0L Engine 1 Code: FS-DE Engine 1 Configuration: Inline 4-cylinder, DOHC, 16-valve Engine 1 Horsepower: 130 hp @ 5500 rpm (approx.) Engine 1 Torque: 135 lb-ft @ 4000 rpm (approx.) Secondary Engine Engine 2 Displacement: 1.6L Engine 2 Code: Z5-DE Engine 2 Configuration: Inline 4-cylinder, DOHC, 16-valve Engine 2 Horsepower: 105 hp @ 6000 rpm (approx.) Engine 2 Torque: 107 lb-ft @ 4000 rpm (approx.) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel System: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic Features Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 (Consult manual for specific Mazda part number) Transmission Fluid Spec Automatic: Mazda ATF M-III or equivalent (Consult manual for specific Mazda part number) 📐 Dimensions Exterior Exterior Length Sedan: 170.5 inches (4330 mm) Exterior Width: 67.5 inches (1715 mm) Exterior Height: 55.7 inches (1415 mm) Wheelbase: 102.8 inches (2610 mm) Wheel Bolt Pattern: 5 x 114.3 mm (5-lug) Weights Curb Weight Est: 2700-2900 lbs (1225-1315 kg) depending on trim/body style 🛡️ Safety Features Ratings NHTSA Frontal Driver Rating 2002: Good (on specific trims) NHTSA Frontal Passenger Rating 2002: Good (on specific trims) Active Features Active Features: Optional ABS, Traction Control (on some models) Passive Features Passive Features: Front airbags, optional side-impact airbags, front seatbelt pretensioners. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM/CD or cassette player, manual climate controls, standard power windows/locks on higher trims. Driver Assistance Driver Assistance Features: Limited by modern standards; primarily focused on passive safety. Available ABS and Traction Control were the main active safety aids. Connectivity Connectivity Features: No built-in Bluetooth or advanced connectivity; typically relies on aftermarket solutions for modern audio integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type. Consult manual for exact specification. Coolant Flush Interval: Generally around 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years. Consult manual for exact specification. Timing Belt Interval: FS-DE engines typically have a timing belt; interval usually around 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Crucial to replace. Manual will specify exact interval and part numbers. Fluid Specifications Engine Oil Spec: API SG or higher, SAE 5W-30 or 5W-20 (check manual for specific viscosity recommendation based on climate and engine variant). Coolant Spec: Mazda Genuine Long Life Coolant or equivalent (e.g., ethylene glycol based, typically silicate-free or hybrid OAT). Consult manual for specific Mazda part number and mixture ratio. Brake Fluid Spec: DOT 3 or DOT 4 (Consult manual for specific recommendation). Known Issues Known Issues: Rust/corrosion (especially on rear wheel arches and rocker panels), ignition coil failure, minor oil leaks (e.g., valve cover gasket), occasional ABS sensor issues. 📚 Vehicle History Brand Heritage Brand Heritage: Mazda has a long history of producing reliable and often driver-focused vehicles,...
Compact sedan and hatchback positioned as an affordable, practical, and sporty option in its segment.
Competitive Analysis
Competitive Analysis:
Competed directly with vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Hyundai Elantra, often praised for its handling and styling relative to price.
Key Features
Key Features:
Sporty handling (often cited as a strong point), available hatchback and sedan body styles, value for money, reliable engine options.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Information, Engine, Lubrication System, Cooling System, Fuel and Emission Control System, Engine Electrical System, Automatic Transaxle, Front and Rear Axles, Steering System, Braking System and Traction Control System, Wheels & Tires, Suspension, Body, Body Electrical System, Heating & Air Conditioning Systems, Technical Data, Special Tools
Page Count
Page Count:
Extensive (specific number not provided, but described as 'most complete' and 'comprehensive')
Comprehensive, suitable for Do-It-Yourselfers, covering from basic maintenance to detailed repair and technical data. Includes specific part listings and diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (all pages), ensuring clarity for workshop use.
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Compatibility
Compatibility:
All Versions of Windows & Mac, requires Adobe PDF Reader.
Download Availability
Download Availability:
YES (Instant Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.0L
Engine 1 Code:
FS-DE
Engine 1 Configuration:
Inline 4-cylinder, DOHC, 16-valve
Engine 1 Horsepower:
130 hp @ 5500 rpm (approx.)
Engine 1 Torque:
135 lb-ft @ 4000 rpm (approx.)
Secondary Engine
Engine 2 Displacement:
1.6L
Engine 2 Code:
Z5-DE
Engine 2 Configuration:
Inline 4-cylinder, DOHC, 16-valve
Engine 2 Horsepower:
105 hp @ 6000 rpm (approx.)
Engine 2 Torque:
107 lb-ft @ 4000 rpm (approx.)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic
Features
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 (Consult manual for specific Mazda part number)
Transmission Fluid Spec Automatic:
Mazda ATF M-III or equivalent (Consult manual for specific Mazda part number)
📐 Dimensions
Exterior
Exterior Length Sedan:
170.5 inches (4330 mm)
Exterior Width:
67.5 inches (1715 mm)
Exterior Height:
55.7 inches (1415 mm)
Wheelbase:
102.8 inches (2610 mm)
Wheel Bolt Pattern:
5 x 114.3 mm (5-lug)
Weights
Curb Weight Est:
2700-2900 lbs (1225-1315 kg) depending on trim/body style
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Rating 2002:
Good (on specific trims)
NHTSA Frontal Passenger Rating 2002:
Good (on specific trims)
Active Features
Active Features:
Optional ABS, Traction Control (on some models)
Passive Features
Passive Features:
Front airbags, optional side-impact airbags, front seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM/CD or cassette player, manual climate controls, standard power windows/locks on higher trims.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; primarily focused on passive safety. Available ABS and Traction Control were the main active safety aids.
Connectivity
Connectivity Features:
No built-in Bluetooth or advanced connectivity; typically relies on aftermarket solutions for modern audio integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type. Consult manual for exact specification.
Coolant Flush Interval:
Generally around 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years. Consult manual for exact specification.
Timing Belt Interval:
FS-DE engines typically have a timing belt; interval usually around 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Crucial to replace. Manual will specify exact interval and part numbers.
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 5W-30 or 5W-20 (check manual for specific viscosity recommendation based on climate and engine variant).
Coolant Spec:
Mazda Genuine Long Life Coolant or equivalent (e.g., ethylene glycol based, typically silicate-free or hybrid OAT). Consult manual for specific Mazda part number and mixture ratio.
Brake Fluid Spec:
DOT 3 or DOT 4 (Consult manual for specific recommendation).
Known Issues
Known Issues:
Rust/corrosion (especially on rear wheel arches and rocker panels), ignition coil failure, minor oil leaks (e.g., valve cover gasket), occasional ABS sensor issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda has a long history of producing reliable and often driver-focused vehicles, with the Familia/Protege line being a cornerstone of their compact offerings globally.
Model Evolution
Model Evolution:
The 2002 model year falls into the second generation (BJ) of the Protege, which debuted in 1998/1999. This generation saw improvements in chassis rigidity, safety, and refinement over its predecessor.
Production
Production Location:
Primarily Japan, with some assembly potentially occurring in other regions.
Production Years:
BJ generation: 1998-2003 (Global availability may vary by market)
🏆 Awards & Recognition
Recognitions
Recognitions:
Often lauded by automotive journalists for its handling dynamics and value proposition within the compact segment during its production years.