The Mazda Protege, specifically the third generation (BJ chassis) produced from 1994 to 1998, represents a robust and practical compact car that embodies Mazda's commitment to driving enjoyment and reliability. Known for its affordability and engaging driving dynamics, the Protege offered a compelling value proposition against its key competitors. This generation, available with either a 1.8L or a more powerful 2.0L engine, featured a well-engineered chassis and a practical interior, making it a popular choice for younger buyers and first-time car owners. Its design focused on creating a connection between the driver and the road, aligning with Mazda's Jinba-Ittai philosophy. This comprehensive workshop repair service manual provides in-depth guidance for the maintenance and repair of the Mazda Protege models from 1994 through 1998. It covers all major systems, including engine mechanicals, fuel and emissions, drivetrain, suspension, steering, brakes, body, and electrical systems, as well as HVAC and safety systems. The manual details routine maintenance procedures, diagnostic troubleshooting, repair instructions, component rebuilds, wiring diagrams, and essential torque specifications. Its purpose is to equip mechanical technicians and knowledgeable owners with the precise information needed to ensure the optimal performance, longevity, and safe operation of their Protege. 🏷️ Basic Information Identification Make: Mazda Model: Protege Model Generations Covered: Third Generation (BJ) Covered Years: 1994, 1995, 1996, 1997, 1998 Codes Chassis Codes: BJ3P, BJ5P, BJ8W 👋 Introduction Market Position Segment: Compact Car Target Demographic: Younger buyers, budget-conscious consumers, first-time car owners. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier. Key Features Value Proposition: Affordability, reliability, surprisingly engaging driving dynamics (especially with the Mazdaspeed variant), practical interior. Manual Purpose: To provide comprehensive repair and maintenance guidance for Mazda Protege models from 1994-1998, enabling technicians and knowledgeable owners to perform accurate and efficient work. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download Primary Audience: Mechanical Technicians Page Count Estimate: Approx. 1500-2000 pages (typical for a complete workshop manual of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing belt/chain, oil pump, cooling system (radiator, water pump, thermostat). Engine Fuel And Emissions: Fuel injection system (MPI), fuel pump, injectors, fuel filter, throttle body, EVAP system, EGR system, catalytic converter, oxygen sensors. Engine Electrical: Ignition system (coil-on-plug, distributors), starting system, charging system (alternator, battery), engine control module (ECM) wiring diagrams, sensors (crankshaft position, camshaft position, MAP, TPS, ECT). Transmission Manual: Clutch system (master/slave cylinders, clutch disc, pressure plate), transmission assembly, gear ratios, shift linkage, bearings, seals. Transmission Automatic: Automatic transmission assembly, torque converter, valve body, planetary gear sets, hydraulic system, transmission control module (TCM) wiring, fluid cooler. Drivetrain: Front wheel drive system, drive shafts (CV axles), constant velocity joints, differential. Suspension: Front suspension (struts, control arms, sway bar), rear suspension (multi-link, trailing arms), shock absorbers, springs, bushings, wheel bearings. Steering: Power steering system (pump, rack and pinion, hoses), steering column, tie rod ends. Brakes: Front disc brakes, rear drum/disc brakes (model dependent), brake calipers, brake pads, rotors, brake lines, master cylinder, ABS system (if equipped), parking brake. Body And Chassis: Body panel removal/installation, doors, hood, trunk, fenders, bumpers, glass, frame straightening, rust repair procedures. Electrical System: Battery, charging system, lighting (headlights, taillights, interior), fuses, relays, horn, wiper system, power windows, central locking, instrument cluster. HVAC: Air conditioning system (compressor, refrigerant, evaporator, condenser), heating system, blower motor, controls, cabin air filter. Safety Systems: Airbag system (SRS) removal/installation, seat belts, crash sensor locations. Procedures Included Routine Maintenance: Oil change, filter replacement, fluid level checks and top-offs, tire rotation, brake inspection, spark plug replacement. Diagnostic Troubleshooting: Diagnostic Trouble Codes (DTCs) interpretation, symptom-based troubleshooting guides, component testing procedures. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major systems. Component Rebuilds: Detailed instructions for rebuilding major components such as engines, transmissions, and brake calipers. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems. Torque Specifications: Specific torque values for all critical fasteners and bolts. Special Tools: Identification and usage instructions for any specialized tools required for specific repairs. Technical Depth Depth: Comprehensive (from basic maintenance to complete overhaul and diagnostics). 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Resolution Quality: High-resolution scans for clear diagrams and text Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine 1 Engine Code: FS-DE Engine Type: 2.0L DOHC 16-valve Inline-4 Displacement: 1991 cc (121.5 cu in) Bore X Stroke: 83.1 mm x 92.0 mm (3.27 in x 3.62 in) Compression Ratio: 9.0:1 Horsepower Net: 122 hp @ 5500 rpm Torque Net: 127 lb-ft @ 4000 rpm Fuel System: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Regular (87 Octane recommended) Ignition System: Distributorless Ignition System (DIS) with...