🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Generation: Third Generation (BJ) Codes Chassis Codes: BJ3P (Sedan), BJ5W (Wagon), BJ8W (MPV/MPV AWD - some models overlap), BK3P (Mazda3 chassis predecessor, some platform similarities) 👋 Introduction Market Position Segment: Compact Car / Small Family Car Target Audience: Budget-conscious buyers, young drivers, small families, enthusiasts seeking reliable and affordable transportation. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Volkswagen Jetta. Key Features Vehicle Strengths: Reliability, fuel efficiency, sporty handling (especially with FS-ZE engine), affordability, good value for money. Manual Value Proposition: Enables DIY maintenance and repairs, saving on labor costs and empowering owners to understand and maintain their vehicle's performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Complete vehicle service and repair for all systems. Specific Models Covered: All body styles including Sedan, Hatchback (some markets), and Wagon. Includes variations for different engine and trim levels within the specified years. Page Count Estimated Page Count: 2500+ pages (typical for a comprehensive WSM) Manual Type Type: Factory Service Manual (WSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (Z5, ZM, FS-DE, FS-ZE), fuel system, ignition system, cooling system, lubrication system, exhaust system. Transmission (manual and automatic), driveline, axles, driveshafts. Chassis: Suspension (front and rear), steering system, brake system (front disc, rear drum/disc), wheel bearings, hubs. Body And Interior: Body panel removal/installation, interior trim, seats, doors, windows, glass, HVAC system, body electrical, lighting, mirrors, bumpers. Electrical And Electronics: Wiring diagrams, fuse box locations, relay functions, starter system, charging system, battery, lighting, power windows, power locks, instrument cluster, audio system, diagnostic connectors (OBD-II). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement. Diagnosis And Troubleshooting: Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnostics, engine performance issues, transmission problems. Repair And Overhaul: Engine overhaul procedures, transmission rebuilds, brake component replacement, suspension component replacement, body panel repair, interior component repair. Specifications And Data: Torque specifications for all fasteners, component clearances, fluid capacities, electrical specifications, diagnostic data, test procedures. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear diagrams and schematics. Print Quality Recommendation: Printable on demand for use in workshop environments. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Emulation: Simulated, with clear page layouts. ⚙️ Engine Specifications Primary Engine Common Engines: 1.5L Z5-DE (I4), 1.8L ZM-DE (I4), 2.0L FS-DE (I4), 2.0L FS-ZE (DOHC I4 - Mazdaspeed Protege) Performance 1.5L Z5-De: Approx. 90-105 hp @ 6000 rpm, 90-95 lb-ft torque @ 4000 rpm 1.8L Zm-De: Approx. 120-125 hp @ 6000 rpm, 115-120 lb-ft torque @ 4000 rpm 2.0L Fs-De: Approx. 125-130 hp @ 6000 rpm, 135-140 lb-ft torque @ 4000 rpm 2.0L Fs-Ze (Mazdaspeed): Approx. 170 hp @ 6000 rpm, 165 lb-ft torque @ 4500 rpm Fuel System Induction: Multi-point fuel injection (MPI) for most variants. Turbocharged (FS-ZE). Fuel Type: Unleaded gasoline (87 octane typical, higher for FS-ZE). 🔧 Transmission Standard Manual Transmission: 5-speed manual (FS5A-EL, G5M-R, etc. depending on engine/model) Optional Automatic Transmission: 4-speed automatic (F4A-EL, J4A-EL, etc.) Features Clutch: Hydraulically operated single-plate dry clutch for manual transmissions. AWD Option: Available on some Wagon and MPV models (BJ chassis). 📐 Dimensions Exterior Length: Approx. 171-175 inches (Sedan), 173-175 inches (Wagon) Width: Approx. 67.5 inches Height: Approx. 55.5-57 inches (Sedan), 57.5-59 inches (Wagon) Wheelbase: Approx. 102.8 inches Weights Curb Weight: Approx. 2500-2900 lbs (varies by engine and trim) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 stars (for driver/passenger respectively in earlier models, may vary by year/test) IIHS Side Impact: Acceptable/Good for many models, but can vary. Specific year testing advised. Active Features ABS: Available on higher trims, standard on some later models. Traction Control: Limited availability, primarily on performance variants or later models. Passive Features Airbags: Driver and passenger front airbags standard from early production. Side airbags available on select later trims. Seat Belts: Front 3-point with pretensioners and load limiters, rear 3-point and lap belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette players. Aftermarket head units are common upgrades. Speakers: Standard 4-speaker or optional 6-speaker systems. Driver Assistance Cruise Control: Available on most higher trim levels. Connectivity OBD Ii Port: Standard OBD-II diagnostic port available from 1996 onwards, facilitating emissions and engine diagnostics. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 miles or 6 months, whichever comes first (or per owner's manual recommendation). Air Filter Replacement: Every 15,000 - 30,000 miles (visual inspection recommended more frequently). Spark Plug Replacement: 100,000 miles for iridium/platinum plugs (check specific type), 30,000 miles for copper. Timing Belt Replacement: Recommended...