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Mazda RX3 1970-1978 Service Repair Manual

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$133.00
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$133.00
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The Mazda RX3, produced from 1971 to 1978, stands as a distinctive entry in the compact car segment, renowned for its innovative Wankel rotary engine. Available in 2-door coupe, 4-door sedan, and 5-door wagon body styles, and identified by chassis codes AP, AG, and AH respectively, the RX3 offered a sporty driving experience and stylish Japanese design. Its unique selling proposition was the compact and high-revving 12A rotary engine, which provided smooth operation and a performance-oriented character, setting it apart from competitors like the Datsun 510 and early Toyota Corollas. This vehicle appealed to enthusiasts seeking a unique engineering approach and dynamic handling. This comprehensive service and repair manual provides in-depth information for the Mazda RX3, covering all major systems. It details maintenance procedures, including fluid changes, filter replacements, and ignition timing, alongside repair instructions for the rotary engine, transmissions, suspension, brakes, and electrical systems. Troubleshooting guides, diagnostic procedures, and specific adjustment techniques are also included to assist owners and technicians. The manual features factory-level technical specifications, torque values, wiring diagrams, and information on special tools required, ensuring accurate maintenance and repair for the first generation RX3 variants. 🏷️ Basic Information Identification Make: Mazda Model: RX3 Model Generations Covered: First Generation (Savy/Custom/Super Deluxe/GSL variants) Model Years Covered: 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 Codes Chassis Codes: AP (sedan), AG (coupe), AH (wagon) 👋 Introduction Market Position Vehicle Segment: Compact/Subcompact car, Sporty Coupe/Sedan/Wagon Target Demographic: Enthusiasts, performance-oriented buyers, individuals seeking distinctive Japanese engineering. Competitive Analysis Key Competitors Era: Datsun 510, Toyota Corolla, Honda Civic (early generations), various European compacts. Unique Selling Proposition: Innovative Wankel rotary engine, sporty handling, stylish Japanese design. Key Features Engine Technology: Wankel Rotary (12A), known for smooth operation, high RPM capability, and compact size. Design Aesthetics: Clean, sporty lines, popular in coupe and sedan body styles. Performance Orientation: Designed with handling and a sporting character in mind, often a popular choice for modification. 📋 Manual Details Coverage Areas Coverage Overview: Comprehensive service and repair information for all systems of the Mazda RX3 from 1970-1978. Engine Coverage: Rotary Engine (12A), including maintenance, disassembly, reassembly, troubleshooting, and tuning. Transmission Coverage: Manual and Automatic transmissions, including overhaul, clutch service, and driveline components. Chassis Suspension Steering Coverage: Front and rear suspension, steering system, wheel alignment specifications, and component replacement. Brake System Coverage: Front disc brakes, rear drum brakes, hydraulic system, parking brake, and troubleshooting. Electrical System Coverage: Complete wiring diagrams, component testing, charging system, ignition system, lighting, and accessories. Body And Interior Coverage: Body panel repair, interior trim, door mechanisms, glass replacement, and weatherstripping. Cooling And Heating Coverage: Radiator, water pump, heater core, and HVAC system components. Fuel System Coverage: Carburetor(s) (e.g., Hitachi, Mikuni), fuel pump, fuel lines, and tank service. Exhaust System Coverage: Exhaust manifold, pipes, muffler, and catalytic converter (where applicable). Page Count Estimated Page Count: 500+ Manual Type Manual Classification: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Mechanical Systems: Engine (Rotary 12A), Transmission (Manual/Auto), Drivetrain, Suspension, Steering, Brakes, Fuel, Cooling, Exhaust. Electrical Systems: Ignition, Charging, Starting, Lighting, Gauges, Accessories, Wiring Harnesses. Body And Chassis: Body Panels, Chassis Components, Interior Trim, Glass, Doors, Locks, Seats. Procedures Included Maintenance Procedures: Scheduled maintenance (oil changes, filter replacements, spark plug gap/replacement, fluid checks), ignition timing adjustment, carburetor adjustments. Repair Procedures: Engine rebuild (apex seals, rotor housing inspection, eccentric shaft), transmission overhaul, brake caliper/wheel cylinder service, suspension component replacement, steering rack service. Diagnostic Procedures: Troubleshooting guides for common problems, electrical system diagnostics using multimeters, rotary engine specific diagnostics (compression, lubrication). Adjustment Procedures: Carburetor jetting and float level, ignition timing, idle speed, clutch pedal adjustment, parking brake adjustment. Technical Depth Depth Of Information: Factory-level technical specifications, detailed disassembly and reassembly instructions with torque values, schematics, and diagnostic flowcharts. Special Tool Requirements: Identifies specific tools required for certain procedures, particularly for rotary engine internal work. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution scans of original factory diagrams and photographs Binding Type Binding Format Description: Digital PDF download, no physical binding. Paper Type Paper Type Description: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Wankel Rotary Engine Code: 12A Displacement: 1146 cc (effectively, though often compared to larger piston engines) Rotor Housing Design: Two-rotor, single apex seal per rotor Performance Horsepower Range: Approx. 90-105 HP (depending on market and emissions controls) Torque Range: Approx. 100-110 lb-ft Redline: Approx. 6000-7000 RPM Fuel System Carburetion: Single or Twin Hitachi downdraft carburetors (e.g., SU-type, or other twin choke models) Fuel Type: Unleaded gasoline (from later years, earlier may have used leaded) Fuel Pump Type: Mechanical, engine-driven 🔧 Transmission Standard Standard Transmission Type: 4-speed Manual Optional Optional Transmission Type: 3-speed Automatic (likely a Toyo Kogyo or similar) Features Clutch Type: Single...
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Mazda RX3 1970-1978 Service Repair ManualMazda RX3 1970-1978 Service Repair ManualMazda RX3 1970-1978 Service Repair ManualMazda RX3 1970-1978 Service Repair Manual
The Mazda RX3, produced from 1971 to 1978, stands as a distinctive entry in the compact car segment, renowned for its innovative Wankel rotary engine. Available in 2-door coupe, 4-door sedan, and 5-door wagon body styles, and identified by chassis codes AP, AG, and AH respectively, the RX3 offered a sporty driving experience and stylish Japanese design. Its unique selling proposition was the compact and high-revving 12A rotary engine, which provided smooth operation and a performance-oriented character, setting it apart from competitors like the Datsun 510 and early Toyota Corollas. This vehicle appealed to enthusiasts seeking a unique engineering approach and dynamic handling. This comprehensive service and repair manual provides in-depth information for the Mazda RX3, covering all major systems. It details maintenance procedures, including fluid changes, filter replacements, and ignition timing, alongside repair instructions for the rotary engine, transmissions, suspension, brakes, and electrical systems. Troubleshooting guides, diagnostic procedures, and specific adjustment techniques are also included to assist owners and technicians. The manual features factory-level technical specifications, torque values, wiring diagrams, and information on special tools required, ensuring accurate maintenance and repair for the first generation RX3 variants.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX3
Model Generations Covered:
First Generation (Savy/Custom/Super Deluxe/GSL variants)
Model Years Covered:
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
Codes
Chassis Codes:
AP (sedan), AG (coupe), AH (wagon)
👋 Introduction
Market Position
Vehicle Segment:
Compact/Subcompact car, Sporty Coupe/Sedan/Wagon
Target Demographic:
Enthusiasts, performance-oriented buyers, individuals seeking distinctive Japanese engineering.
Competitive Analysis
Key Competitors Era:
Datsun 510, Toyota Corolla, Honda Civic (early generations), various European compacts.
Unique Selling Proposition:
Innovative Wankel rotary engine, sporty handling, stylish Japanese design.
Key Features
Engine Technology:
Wankel Rotary (12A), known for smooth operation, high RPM capability, and compact size.
Design Aesthetics:
Clean, sporty lines, popular in coupe and sedan body styles.
Performance Orientation:
Designed with handling and a sporting character in mind, often a popular choice for modification.
📋 Manual Details
Coverage Areas
Coverage Overview:
Comprehensive service and repair information for all systems of the Mazda RX3 from 1970-1978.
Engine Coverage:
Rotary Engine (12A), including maintenance, disassembly, reassembly, troubleshooting, and tuning.
Transmission Coverage:
Manual and Automatic transmissions, including overhaul, clutch service, and driveline components.
Chassis Suspension Steering Coverage:
Front and rear suspension, steering system, wheel alignment specifications, and component replacement.
Brake System Coverage:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, and troubleshooting.
Electrical System Coverage:
Complete wiring diagrams, component testing, charging system, ignition system, lighting, and accessories.
Body And Interior Coverage:
Body panel repair, interior trim, door mechanisms, glass replacement, and weatherstripping.
Cooling And Heating Coverage:
Radiator, water pump, heater core, and HVAC system components.
Fuel System Coverage:
Carburetor(s) (e.g., Hitachi, Mikuni), fuel pump, fuel lines, and tank service.
Exhaust System Coverage:
Exhaust manifold, pipes, muffler, and catalytic converter (where applicable).
Page Count
Estimated Page Count:
500+
Manual Type
Manual Classification:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine (Rotary 12A), Transmission (Manual/Auto), Drivetrain, Suspension, Steering, Brakes, Fuel, Cooling, Exhaust.
Electrical Systems:
Ignition, Charging, Starting, Lighting, Gauges, Accessories, Wiring Harnesses.
Body And Chassis:
Body Panels, Chassis Components, Interior Trim, Glass, Doors, Locks, Seats.
Procedures Included
Maintenance Procedures:
Scheduled maintenance (oil changes, filter replacements, spark plug gap/replacement, fluid checks), ignition timing adjustment, carburetor adjustments.
Repair Procedures:
Engine rebuild (apex seals, rotor housing inspection, eccentric shaft), transmission overhaul, brake caliper/wheel cylinder service, suspension component replacement, steering rack service.
Diagnostic Procedures:
Troubleshooting guides for common problems, electrical system diagnostics using multimeters, rotary engine specific diagnostics (compression, lubrication).
Adjustment Procedures:
Carburetor jetting and float level, ignition timing, idle speed, clutch pedal adjustment, parking brake adjustment.
Technical Depth
Depth Of Information:
Factory-level technical specifications, detailed disassembly and reassembly instructions with torque values, schematics, and diagnostic flowcharts.
Special Tool Requirements:
Identifies specific tools required for certain procedures, particularly for rotary engine internal work.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution scans of original factory diagrams and photographs
Binding Type
Binding Format Description:
Digital PDF download, no physical binding.
Paper Type
Paper Type Description:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Wankel Rotary
Engine Code:
12A
Displacement:
1146 cc (effectively, though often compared to larger piston engines)
Rotor Housing Design:
Two-rotor, single apex seal per rotor
Performance
Horsepower Range:
Approx. 90-105 HP (depending on market and emissions controls)
Torque Range:
Approx. 100-110 lb-ft
Redline:
Approx. 6000-7000 RPM
Fuel System
Carburetion:
Single or Twin Hitachi downdraft carburetors (e.g., SU-type, or other twin choke models)
Fuel Type:
Unleaded gasoline (from later years, earlier may have used leaded)
Fuel Pump Type:
Mechanical, engine-driven
🔧 Transmission
Standard
Standard Transmission Type:
4-speed Manual
Optional
Optional Transmission Type:
3-speed Automatic (likely a Toyo Kogyo or similar)
Features
Clutch Type:
Single dry plate
Driveshaft Layout:
Rear-wheel drive (RWD)
Rear Axle Ratio:
Varies by model and transmission, typically around 3.7 to 4.1
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan, 5-door Wagon
Wheelbase Coupe:
Approx. 95.3 inches (2420 mm)
Wheelbase Sedan/Wagon:
Approx. 98.0 inches (2490 mm)
Weights
Curb Weight Range:
Approx. 2100-2300 lbs (950-1050 kg)
Gross Vehicle Weight Rating:
Approx. 3100-3300 lbs (1400-1500 kg)
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited historical crash test data for this era; modern standards not applicable.
Active Features
Braking System:
Front disc brakes, Rear drum brakes. Power assistance available on some models.
Steering System:
Recirculating ball steering. Power steering generally not standard, but an option on higher trims.
Passive Features
Seat Belts:
Standard lap and shoulder belts for front occupants, lap belts for rear occupants.
Headrests:
Integrated or adjustable headrests on front seats, often a later addition or option.
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, often with an 8-track player or cassette adapter option on later models. Basic speaker setup.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard feature and was very rare, if available at all.
Power Steering:
Optional on most models, not standard.
Connectivity
Connectivity Features:
None; basic analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, whichever comes first.
Filter Replacement:
Oil filter with every oil change. Air filter inspected every oil change, replaced as needed (typically 10,000-15,000 miles).
Spark Plug Replacement:
Every 15,000-20,000 miles (24,000-32,000 km). Specific plug types and gaps are critical.
Ignition Timing Adjustment:
Annually or every 12,000 miles (19,000 km).
Fluid Specifications
Engine Oil Type:
API SF/SG rated gasoline engine oil, 10W-30 or 10W-40 recommended for most climates. Check manual for specifics.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron-III (or equivalent) automatic transmission fluid.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Differential Fluid:
API GL-5 SAE 80W-90 gear oil.
Known Issues
Rotary Specific Concerns:
Apex seal wear, potential for carbon buildup, specific lubrication needs (oil metering injection system), rotor housing scoring. Requires specialized knowledge for repair.
Carburetor Issues:
Tuning complexity, vacuum leaks, diaphragm wear in certain models.
Electrical System Common Faults:
Corroded wiring connectors, failing grounds, aging ignition components (points, condenser, coil).
Suspension Wear:
Worn ball joints, bushings, and tie rod ends are common due to age and mileage.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneering:
Mazda's commitment to the Wankel rotary engine began in the 1960s with the Cosmo Sport.
Model Evolution
Rotary Lineup Progression:
The RX3 followed the R100 (Mazda Familia Rotary) and preceded the larger RX-4 and RX-7, filling a sporty compact niche.
Design Inspiration:
Influenced by prevailing Japanese and European styling trends of the era, with a focus on sportiness.
Production
Production Period:
1971-1978 (often cited as a 1971 model year introduction, with sales extending through 1978).
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Journal Reviews:
Praised for its sporty handling and unique rotary engine in contemporary reviews, often cited as a distinctive and fun-to-drive car.
Ratings
Historical Performance Ratings:
Competitively positioned against other sporty Japanese and European compacts of its era.
Certifications
Engine Certification:
Emissions certifications varied by market and year, with rotary engines facing increasing regulatory challenges over time.
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