The Mazda RX-7, particularly the third-generation (FD) chassis, stands as an iconic Japanese sports car celebrated for its unique rotary engine, specifically the 13B-REW twin-turbocharged Wankel powerplant. Produced from 1992 to 2002, this rear-wheel-drive vehicle is renowned for its exceptional handling, balanced chassis, and high-revving performance, delivering between approximately 252 to 280 horsepower. Its design philosophy prioritized a lightweight, aerodynamic, and driver-centric experience, earning it accolades such as Car and Driver's 10Best list and consistent praise from automotive journalists for its innovative engineering and driving dynamics. This comprehensive factory service manual provides in-depth coverage for Mazda RX-7 models spanning the 1992 through 2002 model years. It serves as an essential resource for owners, mechanics, and technicians, detailing everything from routine scheduled maintenance, fluid specifications, and component replacements to complex diagnostic procedures and complete engine and transmission rebuilds. The manual covers all major systems, including the rotary powertrain, drivetrain, chassis, suspension, brakes, and electrical systems, offering detailed troubleshooting flowcharts, technical specifications, and repair instructions necessary for maintaining the optimal performance and longevity of this distinctive sports car. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Common Alias: RX7 Generation Third Generation Chassis Code: FD Codes Product Code Identification: Covers 1992-2002 Model Years 👋 Introduction Market Position Segment: Sports Car / Grand Tourer Reputation: Iconic Japanese sports car, renowned for its unique rotary engine and exceptional handling. Competitive Analysis Key Competitors: Toyota Supra (Mk4), Nissan 300ZX (Z32), Mitsubishi 3000GT, Porsche 911 (993) Key Features Engine Type: Twin-Rotary (Wankel) Engine Performance Focus: High-revving, balanced chassis, rear-wheel drive, potent twin-turbocharged power delivery. Manual Value Proposition Target Audience: RX-7 owners, mechanics specializing in rotary engines, enthusiasts undertaking maintenance or restoration. 📋 Manual Details Coverage Areas Covered Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Extensive (Typically 2000+ pages for comprehensive factory service manuals covering this range) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Rotary Engine (13B-REW), Twin-Turbocharging System, Engine Management, Fuel System, Ignition System, Cooling System, Lubrication System Drivetrain: Transmission (RWD), Clutch System, Driveshafts, Differential, Axles Chassis And Suspension: Front and Rear Suspension (Double Wishbone), Steering System (Power Steering), Brakes (ABS), Wheels and Tires Electrical System: Wiring Diagrams, Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Audio System, Power Features (Windows, Locks), Starting and Charging System Body And Interior: Exterior Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, HVAC System, Airbags Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Spark Plug Replacement (Rotary Specifics), Belt Inspection/Replacement Diagnostics: Troubleshooting Flowcharts, Fault Code Interpretation (OBD-I/OBD-II), Symptom-Based Diagnostics, Diagnostic Tool Usage Repair And Rebuild: Engine Rebuild Procedures (Apex Seals, Rotor Housing Inspection), Transmission Overhaul, Suspension Component Replacement, Brake System Service, Electrical Component Repair/Replacement Specifications: Torque Specifications, Clearances, Tolerances, Electrical Resistance Values, Fluid Capacities Technical Depth Depth: Comprehensive, ranging from basic fluid changes and inspections to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Quality: High Resolution, Searchable Text (typically) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-Rotor, Naturally Aspirated (early models) / Sequential Twin-Turbocharged (most models) Displacement Cc: 654 cc per rotor x 2 = 1308 cc (approx. 1.3 Liters) Performance Horsepower Hp: Approximately 252 hp to 280 hp depending on year and market (e.g., 255 hp for early 93, 280 hp for late '90s models) Torque Lb Ft: Approximately 217 lb-ft to 231 lb-ft depending on year and market Redline Rpm: Typically around 8000 RPM Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (EFI) Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Rotary Specifics Apex Seals: Crucial wear item, requiring specific lubrication and operational parameters. Manual details inspection and replacement procedures. 🔧 Transmission Standard Type: 5-speed Manual Transmission (RWD) Optional Type: 4-speed Automatic Transmission (less common) Features Clutch Type: Hydraulic, Single-Plate Dry Clutch Fluid Type Manual Transmission Fluid: API GL-4, SAE 75W-90 (Manual specifies exact Mazda fluid or equivalent) Fluid Capacity Manual Transmission Capacity: Approximately 1.9 - 2.0 Liters 📐 Dimensions Exterior Length Mm: 4295 - 4315 mm Width Mm: 1750 - 1755 mm Height Mm: 1230 - 1235 mm Wheelbase Mm: 2500 - 2505 mm Weights Curb Weight Kg: 1250 - 1430 kg (depending on trim and equipment) Cargo Trunk Volume Liters: Approximately 180 - 200 Liters (limited due to chassis design) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not consistently rated for all years/markets in modern standards, but designed with safety in mind. Active Features ABS: Standard on most models (Anti-lock Braking System) Traction Control: Available on some later models Passive Features Airbags: Driver and Passenger Airbags standard from mid-90s onwards. Seatbelts: 3-point with...