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Mercedes Benz 124 SEDAN 500E 5L 1992-1995 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 500E Chassis Code: W124 Body Style: Sedan Generation Generation Code: W124 Series Codes Engine Code: M119 E50 DE LA 👋 Introduction Market Position Original Intent: A 'sleeper' performance sedan developed in collaboration with Porsche, blending luxury and potent V8 power. Competitive Analysis Competitors: BMW M5 (E34), Audi S4 (B3/B4), Cadillac STS Key Features Performance Focus: Hand-built AMG-tuned 5.0L V8 engine, refined suspension, understated appearance. Exclusivity: Limited production numbers, considered a modern classic. Manual Value Target User: Essential for owners and mechanics maintaining or restoring this rare performance model. 📋 Manual Details Coverage Areas Supported Years: 1992, 1993, 1994, 1995 Page Count Estimated Pages: ~2000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital PDF (Instant Download) 📖 Manual Coverage Systems Covered Engine: M119 5.0L V8 Engine, Engine Mechanical, Engine Electrical, Fuel System (Bosch LH-Jetronic), Ignition System (Helsa), Cooling System, Lubrication System Transmission: 4-speed Automatic Transmission (722.3xx Series), Transmission Control Unit, Hydraulic System Drivetrain: Rear Wheel Drive, Differential, Axles, Driveshafts Suspension: Independent Front and Rear Suspension, Shock Absorbers, Springs, Bushings, Anti-roll Bars Steering: Hydraulic Power Steering System, Steering Gearbox, Steering Column Brakes: Front and Rear Disc Brakes, ABS (Anti-lock Braking System), Brake Calipers, Master Cylinder, Brake Lines, Parking Brake Electrical: 12V Electrical System, Battery, Alternator, Starter Motor, Fuse Boxes, Wiring Diagrams, Lighting System, Power Windows, Power Seats, Central Locking Climate Control: Automatic Climate Control (ECC), Air Conditioning System, Heater Core, Blower Motor, Controls Body: Body and Chassis Construction, Doors, Hood, Trunk, Bumpers, Fenders, Glass, Exterior Trim Interior: Interior Trim Panels, Seats, Dashboard, Instrumentation, Audio System, Airbags (SRS) Procedures Included Maintenance: Scheduled Maintenance, Oil Change, Filter Replacement, Spark Plug Replacement, Belt Inspection/Replacement Troubleshooting: Diagnostic Procedures, Common Faults and Solutions, Symptom-based Diagnostics Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair Diagnostics: On-Board Diagnostics (OBD) interpretation (where applicable for the era), ECU Fault Code Retrieval, Component Testing Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Schematics Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis repair. Audience: Professional Technicians and Advanced DIY Enthusiasts 📊 Manual Specifications File Format Quality: High-Resolution PDF, Searchable Text, Printable Pages Print Quality Scalability: Designed for clear viewing on various screen sizes and printing. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Characteristics: Instant access, no physical shipping delays. ⚙️ Engine Specifications Primary Engine Engine Type: V8, SOHC, 4 Valves per Cylinder (32 Valves Total) Displacement: 4973 cc (5.0 Liters) Bore X Stroke: 96.5 mm x 85.0 mm Compression Ratio: 10.0:1 Performance Horsepower: 322 hp (237 kW) @ 5700 rpm (European Spec), 315 hp (232 kW) @ 5700 rpm (US Spec) Torque: 354 lb-ft (480 Nm) @ 3900 rpm Fuel System Injection Type: Bosch LH-Jetronic Electronic Fuel Injection Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Ignition System Type: Helsa Electronic Ignition System with Knock Control Lubrication Oil Capacity: 8.0 Liters (8.5 US Quarts) with filter change Cooling System Coolant Capacity: 10.5 Liters (11.1 US Quarts) 🔧 Transmission Standard Type: 4-speed Automatic Model: Mercedes-Benz 722.365 (G5 / 4WD) Features Shift Modes: Comfort (C) and Sport (S) modes Fluid Capacity Capacity: ~2.5 Liters (Dry Fill) / ~1.5 Liters (Drain and Fill) Fluid Type Specification: Mercedes-Benz Specification 236.3 (e.g., Mobil ATF 220, Dexron III compatible) 📐 Dimensions Exterior Length: 4740 mm (186.6 in) Width: 1795 mm (70.7 in) Height: 1430 mm (56.3 in) Wheelbase: 2800 mm (110.2 in) Weights Curb Weight: ~1700 kg (3748 lbs) Gross Vehicle Weight Rating: ~2160 kg (4762 lbs) 🛡️ Safety Features Ratings Crash Test Performance: Designed to meet contemporary safety standards, robust chassis construction. Active Features ABS: Standard Bosch ABS (Anti-lock Braking System) Passive Features Airbags: Driver's side airbag standard. Passenger airbag optional/late production. Seatbelts: Three-point inertia-reel seatbelts front and rear Structure: Reinforced passenger cell, crumple zones 💡 Technology Features Infotainment Audio System: Factory Becker or Clarion AM/FM Cassette stereo with optional CD changer. Standard speaker configuration varies. Driver Assistance Traction Control: Acceleration Slip Regulation (ASR) often integrated with the ABS system on later models. Connectivity Original Features: Power windows, power seats with memory, cruise control, automatic climate control. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, using synthetic oil. Major Service Points: Refer to manual for 30k, 60k, 90k mile service items (e.g., transmission fluid/filter, coolant, brake fluid, spark plugs). Fluid Specifications Engine Oil: SAE 10W-40 or 15W-40 Synthetic Engine Oil meeting MB 229.1 or 229.3 specifications. Coolant: Mercedes-Benz approved G48 (Blue) or equivalent OAT coolant concentrate, mixed 50/50 with distilled water. Brake Fluid: DOT 4 specification Known Issues Wiring Harness: Cracked insulation on biodegradable wiring harnesses is a common issue on W124 models. Cooling System: Water pump failure, radiator leaks, brittle plastic components in...
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Mercedes Benz 124 SEDAN 500E 5L 1992-1995 Service Repair ManualMercedes Benz 124 SEDAN 500E 5L 1992-1995 Service Repair ManualMercedes Benz 124 SEDAN 500E 5L 1992-1995 Service Repair ManualMercedes Benz 124 SEDAN 500E 5L 1992-1995 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
500E
Chassis Code:
W124
Body Style:
Sedan
Generation
Generation Code:
W124 Series
Codes
Engine Code:
M119 E50 DE LA
👋 Introduction
Market Position
Original Intent:
A 'sleeper' performance sedan developed in collaboration with Porsche, blending luxury and potent V8 power.
Competitive Analysis
Competitors:
BMW M5 (E34), Audi S4 (B3/B4), Cadillac STS
Key Features
Performance Focus:
Hand-built AMG-tuned 5.0L V8 engine, refined suspension, understated appearance.
Exclusivity:
Limited production numbers, considered a modern classic.
Manual Value
Target User:
Essential for owners and mechanics maintaining or restoring this rare performance model.
📋 Manual Details
Coverage Areas
Supported Years:
1992, 1993, 1994, 1995
Page Count
Estimated Pages:
~2000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine:
M119 5.0L V8 Engine, Engine Mechanical, Engine Electrical, Fuel System (Bosch LH-Jetronic), Ignition System (Helsa), Cooling System, Lubrication System
Transmission:
4-speed Automatic Transmission (722.3xx Series), Transmission Control Unit, Hydraulic System
Drivetrain:
Rear Wheel Drive, Differential, Axles, Driveshafts
Suspension:
Independent Front and Rear Suspension, Shock Absorbers, Springs, Bushings, Anti-roll Bars
Steering:
Hydraulic Power Steering System, Steering Gearbox, Steering Column
Brakes:
Front and Rear Disc Brakes, ABS (Anti-lock Braking System), Brake Calipers, Master Cylinder, Brake Lines, Parking Brake
Electrical:
12V Electrical System, Battery, Alternator, Starter Motor, Fuse Boxes, Wiring Diagrams, Lighting System, Power Windows, Power Seats, Central Locking
Climate Control:
Automatic Climate Control (ECC), Air Conditioning System, Heater Core, Blower Motor, Controls
Body:
Body and Chassis Construction, Doors, Hood, Trunk, Bumpers, Fenders, Glass, Exterior Trim
Interior:
Interior Trim Panels, Seats, Dashboard, Instrumentation, Audio System, Airbags (SRS)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Change, Filter Replacement, Spark Plug Replacement, Belt Inspection/Replacement
Troubleshooting:
Diagnostic Procedures, Common Faults and Solutions, Symptom-based Diagnostics
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair
Diagnostics:
On-Board Diagnostics (OBD) interpretation (where applicable for the era), ECU Fault Code Retrieval, Component Testing
Specifications:
Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Schematics
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis repair.
Audience:
Professional Technicians and Advanced DIY Enthusiasts
📊 Manual Specifications
File Format
Quality:
High-Resolution PDF, Searchable Text, Printable Pages
Print Quality
Scalability:
Designed for clear viewing on various screen sizes and printing.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Characteristics:
Instant access, no physical shipping delays.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC, 4 Valves per Cylinder (32 Valves Total)
Displacement:
4973 cc (5.0 Liters)
Bore X Stroke:
96.5 mm x 85.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
322 hp (237 kW) @ 5700 rpm (European Spec), 315 hp (232 kW) @ 5700 rpm (US Spec)
Torque:
354 lb-ft (480 Nm) @ 3900 rpm
Fuel System
Injection Type:
Bosch LH-Jetronic Electronic Fuel Injection
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Ignition System
Type:
Helsa Electronic Ignition System with Knock Control
Lubrication
Oil Capacity:
8.0 Liters (8.5 US Quarts) with filter change
Cooling System
Coolant Capacity:
10.5 Liters (11.1 US Quarts)
🔧 Transmission
Standard
Type:
4-speed Automatic
Model:
Mercedes-Benz 722.365 (G5 / 4WD)
Features
Shift Modes:
Comfort (C) and Sport (S) modes
Fluid Capacity
Capacity:
~2.5 Liters (Dry Fill) / ~1.5 Liters (Drain and Fill)
Fluid Type
Specification:
Mercedes-Benz Specification 236.3 (e.g., Mobil ATF 220, Dexron III compatible)
📐 Dimensions
Exterior
Length:
4740 mm (186.6 in)
Width:
1795 mm (70.7 in)
Height:
1430 mm (56.3 in)
Wheelbase:
2800 mm (110.2 in)
Weights
Curb Weight:
~1700 kg (3748 lbs)
Gross Vehicle Weight Rating:
~2160 kg (4762 lbs)
🛡️ Safety Features
Ratings
Crash Test Performance:
Designed to meet contemporary safety standards, robust chassis construction.
Active Features
ABS:
Standard Bosch ABS (Anti-lock Braking System)
Passive Features
Airbags:
Driver's side airbag standard. Passenger airbag optional/late production.
Seatbelts:
Three-point inertia-reel seatbelts front and rear
Structure:
Reinforced passenger cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory Becker or Clarion AM/FM Cassette stereo with optional CD changer. Standard speaker configuration varies.
Driver Assistance
Traction Control:
Acceleration Slip Regulation (ASR) often integrated with the ABS system on later models.
Connectivity
Original Features:
Power windows, power seats with memory, cruise control, automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, using synthetic oil.
Major Service Points:
Refer to manual for 30k, 60k, 90k mile service items (e.g., transmission fluid/filter, coolant, brake fluid, spark plugs).
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-40 Synthetic Engine Oil meeting MB 229.1 or 229.3 specifications.
Coolant:
Mercedes-Benz approved G48 (Blue) or equivalent OAT coolant concentrate, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 specification
Known Issues
Wiring Harness:
Cracked insulation on biodegradable wiring harnesses is a common issue on W124 models.
Cooling System:
Water pump failure, radiator leaks, brittle plastic components in the cooling system.
Suspension Components:
Wear in control arm bushings, ball joints, and tie rod ends.
Climate Control:
Leaking evaporator core, failing blower motor resistor, control unit issues.
📚 Vehicle History
Brand Heritage
Mercedes Legacy:
Mercedes-Benz reputation for engineering excellence, durability, and luxury.
Model Evolution
W124 Lineage:
The W124 platform is renowned for its over-engineered build quality and refinement.
500E Development:
Developed with Porsche for enhanced performance, wider track, and distinct styling cues (e.g., flared fenders).
Production
Production Years:
1990-1994 (for W124 chassis 500E/E500)
Manufacturing Location:
Sindelfingen, Germany (assembled by Porsche during development phase)
Production Volume:
Approximately 10,479 units worldwide (including E500 Ltd.)
🏆 Awards & Recognition
Recognitions
Contemporary Reviews:
Praised by automotive press for its blend of performance, luxury, and build quality.
Ratings
Collectibility:
High desirability among collectors and enthusiasts of modern performance sedans.
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