Mercedes Benz 124 SEDAN 500E 5L 1992-1995 Service Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 500E Chassis Code: W124 Body Style: Sedan Generation Generation Code: W124 Series Codes Engine Code: M119 E50 DE LA 👋 Introduction Market Position Original Intent: A 'sleeper' performance sedan developed in collaboration with Porsche, blending luxury and potent V8 power. Competitive Analysis Competitors: BMW M5 (E34), Audi S4 (B3/B4), Cadillac STS Key Features Performance Focus: Hand-built AMG-tuned 5.0L V8 engine, refined suspension, understated appearance. Exclusivity: Limited production numbers, considered a modern classic. Manual Value Target User: Essential for owners and mechanics maintaining or restoring this rare performance model. 📋 Manual Details Coverage Areas Supported Years: 1992, 1993, 1994, 1995 Page Count Estimated Pages: ~2000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital PDF (Instant Download) 📖 Manual Coverage Systems Covered Engine: M119 5.0L V8 Engine, Engine Mechanical, Engine Electrical, Fuel System (Bosch LH-Jetronic), Ignition System (Helsa), Cooling System, Lubrication System Transmission: 4-speed Automatic Transmission (722.3xx Series), Transmission Control Unit, Hydraulic System Drivetrain: Rear Wheel Drive, Differential, Axles, Driveshafts Suspension: Independent Front and Rear Suspension, Shock Absorbers, Springs, Bushings, Anti-roll Bars Steering: Hydraulic Power Steering System, Steering Gearbox, Steering Column Brakes: Front and Rear Disc Brakes, ABS (Anti-lock Braking System), Brake Calipers, Master Cylinder, Brake Lines, Parking Brake Electrical: 12V Electrical System, Battery, Alternator, Starter Motor, Fuse Boxes, Wiring Diagrams, Lighting System, Power Windows, Power Seats, Central Locking Climate Control: Automatic Climate Control (ECC), Air Conditioning System, Heater Core, Blower Motor, Controls Body: Body and Chassis Construction, Doors, Hood, Trunk, Bumpers, Fenders, Glass, Exterior Trim Interior: Interior Trim Panels, Seats, Dashboard, Instrumentation, Audio System, Airbags (SRS) Procedures Included Maintenance: Scheduled Maintenance, Oil Change, Filter Replacement, Spark Plug Replacement, Belt Inspection/Replacement Troubleshooting: Diagnostic Procedures, Common Faults and Solutions, Symptom-based Diagnostics Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair Diagnostics: On-Board Diagnostics (OBD) interpretation (where applicable for the era), ECU Fault Code Retrieval, Component Testing Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Schematics Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis repair. Audience: Professional Technicians and Advanced DIY Enthusiasts 📊 Manual Specifications File Format Quality: High-Resolution PDF, Searchable Text, Printable Pages Print Quality Scalability: Designed for clear viewing on various screen sizes and printing. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Characteristics: Instant access, no physical shipping delays. ⚙️ Engine Specifications Primary Engine Engine Type: V8, SOHC, 4 Valves per Cylinder (32 Valves Total) Displacement: 4973 cc (5.0 Liters) Bore X Stroke: 96.5 mm x 85.0 mm Compression Ratio: 10.0:1 Performance Horsepower: 322 hp (237 kW) @ 5700 rpm (European Spec), 315 hp (232 kW) @ 5700 rpm (US Spec) Torque: 354 lb-ft (480 Nm) @ 3900 rpm Fuel System Injection Type: Bosch LH-Jetronic Electronic Fuel Injection Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Ignition System Type: Helsa Electronic Ignition System with Knock Control Lubrication Oil Capacity: 8.0 Liters (8.5 US Quarts) with filter change Cooling System Coolant Capacity: 10.5 Liters (11.1 US Quarts) 🔧 Transmission Standard Type: 4-speed Automatic Model: Mercedes-Benz 722.365 (G5 / 4WD) Features Shift Modes: Comfort (C) and Sport (S) modes Fluid Capacity Capacity: ~2.5 Liters (Dry Fill) / ~1.5 Liters (Drain and Fill) Fluid Type Specification: Mercedes-Benz Specification 236.3 (e.g., Mobil ATF 220, Dexron III compatible) 📐 Dimensions Exterior Length: 4740 mm (186.6 in) Width: 1795 mm (70.7 in) Height: 1430 mm (56.3 in) Wheelbase: 2800 mm (110.2 in) Weights Curb Weight: ~1700 kg (3748 lbs) Gross Vehicle Weight Rating: ~2160 kg (4762 lbs) 🛡️ Safety Features Ratings Crash Test Performance: Designed to meet contemporary safety standards, robust chassis construction. Active Features ABS: Standard Bosch ABS (Anti-lock Braking System) Passive Features Airbags: Driver's side airbag standard. Passenger airbag optional/late production. Seatbelts: Three-point inertia-reel seatbelts front and rear Structure: Reinforced passenger cell, crumple zones 💡 Technology Features Infotainment Audio System: Factory Becker or Clarion AM/FM Cassette stereo with optional CD changer. Standard speaker configuration varies. Driver Assistance Traction Control: Acceleration Slip Regulation (ASR) often integrated with the ABS system on later models. Connectivity Original Features: Power windows, power seats with memory, cruise control, automatic climate control. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, using synthetic oil. Major Service Points: Refer to manual for 30k, 60k, 90k mile service items (e.g., transmission fluid/filter, coolant, brake fluid, spark plugs). Fluid Specifications Engine Oil: SAE 10W-40 or 15W-40 Synthetic Engine Oil meeting MB 229.1 or 229.3 specifications. Coolant: Mercedes-Benz approved G48 (Blue) or equivalent OAT coolant concentrate, mixed 50/50 with distilled water. Brake Fluid: DOT 4 specification Known Issues Wiring Harness: Cracked insulation on biodegradable wiring harnesses is a common issue on W124 models. Cooling System: Water pump failure, radiator leaks, brittle plastic components in...