🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL500 Year: 2002 Codes Chassis Code: C215 Engine Code: M113 E50 👋 Introduction Market Position Positioning: Premium Grand Tourer (GT) Coupe Competitive Analysis Competitors 2002: BMW 8 Series (discontinued but influential), Lexus SC 430, Jaguar XK8 Key Features Features: V8 power, sophisticated ABC suspension, luxurious interior, advanced electronics for its era, pillarless hardtop coupe design. Licensing License: Officially Licensed 📋 Manual Details Coverage Areas Documentation Type: Official Service and Repair Manual Primary Coverage: 2002 Mercedes-Benz CL500 (C215 Chassis) Page Count Estimated Pages: 1500+ Manual Type Type: Software Language Language: English Format Format: Digital (Software) 📖 Manual Coverage Systems Covered Powertrain: Engine (M113 V8), Transmission (5G-TRONIC) Chassis: Suspension (ABC - Active Body Control), Steering, Brakes (ABS, ESP) Electrical: Engine Control Unit (ECU), Body Control Module (BCM), CAN Bus, Lighting, Instrumentation, Infotainment, Power Accessories Body: Exterior Panels, Interior Trim, HVAC, Seats, SRS Airbag System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair: Component Removal and Installation, Major Overhauls, Component Level Repair Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Suspension Repair: Detailed procedures for ABC system troubleshooting, fluid replacement, component testing (accumulators, pumps, struts), and calibration. Electrical Diagnostics: Comprehensive wiring diagrams for all vehicle systems, component location guides, pin-out data, and troubleshooting flowcharts for electronic modules. Engine Rebuild: Torque specifications, piston ring end gap, bearing clearance, cylinder head removal and installation, timing chain service procedures. Technical Depth Depth: Comprehensive: From basic fluid checks to full engine and transmission rebuilds, including electrical diagnostics and complex system repairs. 📊 Manual Specifications File Format Delivery Method: Downloadable Software Print Quality Searchability: Searchable Text for Quick Information Retrieval Illustration Quality: High-Resolution Diagrams and Illustrations Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V8, Naturally Aspirated Displacement: 4966 cc (5.0 Liters) Bore X Stroke: 97.0 mm x 84.0 mm Compression Ratio: 10.0:1 Valve Train: SOHC, 3 valves per cylinder (2 intake, 1 exhaust) Performance Horsepower: 302 hp @ 5600 rpm Torque: 339 lb-ft @ 3100-4500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (SFI) Fuel Type: Premium Unleaded (91 octane or higher) Fluid Capacities Engine Oil Capacity W Filter: 8.5 Liters (8.9 US Quarts) Fluid Specifications Engine Oil Specification: MB 229.5 (e.g., Mobil 1 0W-40) 🔧 Transmission Standard Type: 5-speed Automatic (5G-TRONIC) Features Transmission Modes: Comfort (C) and Sport (S) modes Fluid Specifications Transmission Fluid Type: MB 236.10 / 236.12 (e.g., Pentosin ATF1 or equivalent) Fluid Capacities Transmission Fluid Capacity: 8.0 Liters (8.5 US Quarts) for complete fill, ~3.5 Liters for torque converter drain and fill 📐 Dimensions Exterior Length: 5005 mm (197.0 in) Width: 1858 mm (73.1 in) Height: 1406 mm (55.4 in) Wheelbase: 2915 mm (114.8 in) Weights Curb Weight: 1860 kg (4101 lbs) Gross Weight: 2335 kg (5148 lbs) Cargo Trunk Volume: 490 Liters (17.3 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (as per contemporary NHTSA testing for similar vehicles) IIHS Side Impact: Good (as per contemporary IIHS testing for similar vehicles) Active Features Traction Control: ASR (Acceleration Skid Control), ESP (Electronic Stability Program) Braking System: ABS (Anti-lock Braking System), Electronic Brake-force Distribution (EBD), Brake Assist (BAS) Passive Features Airbags: Frontal airbags, Side airbags, Side curtain airbags (optional/depending on market spec) Seatbelts: Pre-tensioning front seatbelts with belt force limiters Restraint System: SRS (Supplemental Restraint System) 💡 Technology Features Infotainment System: COMAND (Cockpit Management and Navigation) Features: Radio, CD player, Navigation system (often with CD-ROM maps), optional Cassette and TV tuner. Driver Assistance Cruise Control: Distronic (optional adaptive cruise control) Parking Assistance: Front and Rear Parktronic sensors Connectivity Connectivity Features: Tele Aid (emergency assistance system), Hands-free cellular system (optional). Comfort Features Climate Control: Automatic Climate Control with dual-zone temperature control Seats: Multi-contour front seats with heating, ventilation, and memory functions 🔧 Maintenance Service Intervals Oil Change Interval: Flexible Service System (ASSYST) - typically 15,000 km (9,300 miles) or 12 months, whichever comes first, dependent on driving conditions. Major Service Interval: Approximately every 60,000 km (37,000 miles) or 4 years for items like transmission fluid, brake fluid, coolant, spark plugs, etc. Fluid Specifications Coolant Type: Mercedes-Benz Specification 325.0 / 326.0 (e.g., ZEREX G-05 or equivalent ethylene glycol-based coolant) Brake Fluid Type: DOT 4 Plus (MB Spec 331.0) Known Issues Common Problems Abc: Leaks in ABC hydraulic lines, strut failures, pump failures, reservoir leaks due to age and material degradation. Common Problems Electronics: EIS (Electronic Ignition Switch) failure, SAM (Signal Acquisition Module) issues, instrument cluster problems, door control module failures. Common Problems Engine: Oil cooler leaks, thermostat housing leaks, potential balance shaft wear in high-mileage engines, valve cover gasket leaks. Common Problems Transmission: Rough shifting, delayed engagement, torque converter lock-up issues, transmission control module (TCM) faults. Part Numbers Oil Filter Part Number Example: Mann-Filter HU 718/1y, Mahle OX 349/1D (Consult manual...