Mercedes Benz CLK320 CLK 320 1997-2003 Service Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK320 Model Code: W208 Body Style: 2-door Coupe (C208) / 2-door Cabriolet (A208) Generation Generation Code: First Generation Codes Platform Code: W208 👋 Introduction Market Position Positioning: The CLK320 (W208) was positioned by Mercedes-Benz as a stylish, sporty, yet comfortable coupe and convertible, bridging the gap between the C-Class and E-Class. Competitive Analysis Competitors: Competed against vehicles like the BMW 3 Series Coupe (E46), Audi A4 Cabriolet, and Lexus SC300/400. Key Features Design: Distinctive styling with a rounded, aerodynamic profile, often praised for its elegant lines. Offered as both a fixed-head coupe and a soft-top convertible. Powertrain: Primarily featured the robust M112 3.2L V6 engine, known for its smooth power delivery and reliability. Interior: Luxurious interior appointments characteristic of Mercedes-Benz, with high-quality materials and comfortable seating. Manual Purpose Purpose: To provide technicians and knowledgeable enthusiasts with the definitive guide for maintaining, diagnosing, and repairing the Mercedes-Benz CLK320 (W208) across its production lifespan. 📋 Manual Details Coverage Areas Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003 Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF, based on description) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the M112 V6 engine. Engine Electrical: Engine control unit (ECU) diagnostics, ignition system, fuel injection system, sensors, actuators, and wiring diagrams. Transmission Automatic: Repair and maintenance of the 5G-TRONIC automatic transmission (722.6). Drivetrain: Rear-wheel drive system, differential, driveshafts, and CV joints. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, and steering column. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake pads, rotors, calipers, and hydraulic lines. Electrical System: 12V electrical system, battery, alternator, starter, lighting system, wipers, horn, power accessories. Body And Chassis: Body panel repair, doors, hood, trunk, interior trim, seat adjustments, convertible top mechanism (A208). Climate Control: HVAC system, air conditioning, heater core, blower motor, refrigerant R134a. Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, EVAP system diagnostics. Exhaust System: Catalytic converter, mufflers, exhaust pipes, oxygen sensors (O2 sensors). Safety Systems Airbags: Airbag system components, SRS (Supplemental Restraint System) diagnostics. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, fluid checks, and inspections. Troubleshooting Diagnostics: Systematic diagnostic procedures for common problems and fault codes. Repair And Replacement: Step-by-step instructions for replacing major and minor components. Torque Specifications: Crucial torque values for fasteners across all systems. Special Tools: Identification and usage of specialized tools required for certain procedures. Wiring Diagrams: Comprehensive electrical troubleshooting diagrams covering all vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to full engine and transmission overhauls. Wheels Tires Wheel Tire Specifications: Information on tire sizes, inflation pressures, wheel specifications, and lug nut torque. Body And Chassis Paint And Body: Specifications for body panel alignment, corrosion protection, and basic paint repair procedures. 📊 Manual Specifications File Format Digital Format: Likely PDF with selectable text for easy searching. Print Quality Quality Description: Preview suggests high-quality digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: M112 E32 Engine Type: V6, SOHC (Single Overhead Camshaft) with 3 valves per cylinder (2 intake, 1 exhaust) Displacement: 3199 cc (3.2 Liters) Performance Horsepower: 215 hp @ 5750 rpm (approx.) Torque: 229 lb-ft @ 3500 rpm (approx.) Fuel System Injection Type: Electronic Fuel Injection (EFI) with Sequential Fuel Injection (SFI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Management ECU Type: Bosch Motronic ME 2.0 / ME 2.8 (depending on year/updates) Cooling System Coolant Type: Mercedes-Benz approved coolant (e.g., G48, typically blue or green) 🔧 Transmission Standard Transmission Type: 5-speed Automatic Transmission Transmission Model Code: 722.6 (5G-TRONIC) Optional Optional Transmission: None for CLK320 in North America. Features Transmission Features: Electronic control, torque converter lock-up, sequential shifting (Touchshift), Comfort/Sport modes. Fluid Specifications Transmission Fluid Type: MB 236.10, MB 236.12, or MB 236.14 compatible fluid (e.g., Pentosin ATF1 or equivalent) Fluid Capacities Transmission Fluid Capacity: Approx. 7.5 - 8.5 Liters (Dry fill, varies with torque converter) 📐 Dimensions Exterior Length Coupe: 4651 mm (183.1 in) Width Coupe: 1740 mm (68.5 in) Height Coupe: 1374 mm (54.1 in) Wheelbase: 2715 mm (106.9 in) Wheel Bolt Pattern: 5x112 Wheel Size: 16-inch standard, optional 17-inch available Weights Curb Weight Coupe: Approx. 1570 kg (3461 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (1998 model) IIHS Side Impact: Good (1998 model, Coupe) Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Standard Electronic Stability Program (ESP) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags, side airbags (optional/standard depending on...
The CLK320 (W208) was positioned by Mercedes-Benz as a stylish, sporty, yet comfortable coupe and convertible, bridging the gap between the C-Class and E-Class.
Competitive Analysis
Competitors:
Competed against vehicles like the BMW 3 Series Coupe (E46), Audi A4 Cabriolet, and Lexus SC300/400.
Key Features
Design:
Distinctive styling with a rounded, aerodynamic profile, often praised for its elegant lines. Offered as both a fixed-head coupe and a soft-top convertible.
Powertrain:
Primarily featured the robust M112 3.2L V6 engine, known for its smooth power delivery and reliability.
Interior:
Luxurious interior appointments characteristic of Mercedes-Benz, with high-quality materials and comfortable seating.
Manual Purpose
Purpose:
To provide technicians and knowledgeable enthusiasts with the definitive guide for maintaining, diagnosing, and repairing the Mercedes-Benz CLK320 (W208) across its production lifespan.
📋 Manual Details
Coverage Areas
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on description)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the M112 V6 engine.
Engine Electrical:
Engine control unit (ECU) diagnostics, ignition system, fuel injection system, sensors, actuators, and wiring diagrams.
Transmission Automatic:
Repair and maintenance of the 5G-TRONIC automatic transmission (722.6).
Drivetrain:
Rear-wheel drive system, differential, driveshafts, and CV joints.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, and steering column.
Mass Air Flow (MAF) sensor issues, ignition coil failure, O2 sensor failures, crank position sensor failure, transmission conductor plate issues, window regulator failures, vacuum leaks, SBC (Sensotronic Brake Control) system issues (later models), rust (especially around wheel arches and sills).
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and safety dating back to the late 19th century.
Model Evolution
W208 Introduction:
The W208 CLK-Class debuted in 1997 as a successor to the C124 E-Class coupe. It was based on the C-Class (W202) platform but featured styling cues and luxury appointments more aligned with the E-Class (W210).
Clk320 Positioning:
The CLK320 was the volume model for the W208 CLK range, offering a balance of performance and refinement.
Production
Production Years:
1997-2003
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards for the 1997-2003 CLK320 may be limited, Mercedes-Benz vehicles of this era were consistently recognized for build quality, safety, and luxury by publications like Car and Driver, MotorTrend, and AutoWeek.