🏷️ Basic Information Identification Make: Mercedes-Benz Model: G500 Year: 2005 Codes Internal Chassis Code: W463 Engine Code Typical: M113.962 👋 Introduction Market Position Positioning: The G500 is a luxury SUV positioned as a premium, rugged, and capable off-road vehicle with significant brand prestige. Competitive Analysis Competitors: Competed against other high-end SUVs like the Range Rover, Lexus LX, Toyota Land Cruiser, and some specialized off-road vehicles. Key Features Vehicle Design: Iconic boxy styling, robust body-on-frame construction, three locking differentials. Powertrain: Powerful V8 engine, sophisticated automatic transmission, and advanced four-wheel-drive system. Luxury Appointments: High-quality interior materials, advanced comfort features for its era. Manual Purpose Purpose: To provide Mercedes-Benz authorized technicians and owners with the definitive guide for maintaining and repairing the 2005 G500. 📋 Manual Details Coverage Areas Primary Market: North America Secondary Markets: Global Page Count Estimated Pages: 1500+ Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Digital Software (likely CD-ROM or downloadable file) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, repair, and overhaul procedures for M113 engine. Engine Electrical: ECU, ignition system, fuel injection, emissions control. Transmission: 5G-TRONIC automatic transmission (722.6) diagnostics, maintenance, and repair. Drivetrain: Front and rear axles, differentials, transfer case, driveshafts. Suspension: Front and rear independent suspension, coil springs, shock absorbers, stabilizer bars. Brakes: ABS, EBD, brake calipers, rotors, lines, parking brake system. Steering: Power steering system, steering column, steering linkage. Electrical System: Wiring diagrams, battery, alternator, starter, lighting, accessories. Climate Control: HVAC system, A/C compressor, heater core, climate control unit. Body And Interior: Body panels, doors, glass, seats, trim, sound deadening. Chassis And Frame: Ladder frame construction, body mounting, corrosion protection. Diagnostics: OBD-II diagnostics, troubleshooting flowcharts, fault code interpretation. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement. Component Replacement: Detailed instructions for replacing major components like engine, transmission, brakes, etc. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults. Rebuilds And Overhauls: Comprehensive procedures for engine and transmission rebuilding. Electrical Diagnostics: Testing components, interpreting wiring diagrams, diagnosing electrical faults. Suspension And Steering Alignment: Adjustment procedures for alignment and suspension components. Body And Trim Repair: Procedures for panel repair, door adjustments, interior trim removal and installation. Specifications And Tolerances: Torque specifications, clearances, and other critical measurements. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Diagnostics Level: Advanced, including use of diagnostic tools and interpretation of live data. Repair Complexity: Suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format Format: Digital Software (Proprietary Mercedes-Benz format likely, accessible via included software) Print Quality Quality: N/A (Software-based, digital rendering quality) Binding Type Type: N/A (Software-based, no physical binding) Paper Type Type: N/A (Software-based, no physical paper) Searchability Feature: Fully searchable text content for quick information retrieval. Interactivity Feature: Likely includes hyperlinked cross-references and diagrams. Updates Availability: Official licensed software implies original factory data, unlikely to be updated post-release. ⚙️ Engine Specifications Primary Engine Engine Type: V8, SOHC (Single Overhead Camshaft) Engine Code: M113.962 Displacement: 4966 cc (5.0 Liters) Performance Horsepower: 292 hp @ 5500 rpm Torque: 339 lb-ft @ 2800-4000 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Coolant Type: Mercedes-Benz approved coolant (e.g., G48) Lubrication Oil Type: SAE 5W-40 (API SM or higher, MB-Approval 229.5) Oil Capacity: Approx. 8.5 Liters (8.9 US Quarts) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic with Touchshift Transmission Model: 722.6 (5G-TRONIC) Features Driving Modes: Comfort (C) and Sport (S) modes. Fluid Specifications Fluid Type: MB-Approval 236.10 or 236.12 (e.g., Shell ATF 134, Mobil ATF 134) Fluid Capacity Capacity: Approx. 9 Liters (9.5 US Quarts) for fluid change (pan removal only) 📐 Dimensions Exterior Length: 4717 mm (185.7 in) Width: 1760 mm (69.3 in) Height: 1931 mm (76.0 in) Wheelbase: 2850 mm (112.2 in) Weights Curb Weight: Approx. 2350 kg (5180 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 3000 kg (6614 lbs) Cargo Cargo Volume Behind Rear Seat: Approx. 750 Liters (26.5 cu ft) Cargo Volume With Rear Seat Folded: Approx. 1530 Liters (54.0 cu ft) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 5-Star (2005 Model Year Data) NHTSA Frontal Impact Passenger: 5-Star (2005 Model Year Data) IIHS Crash Test Ratings: Good (Frontal Offset) Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Standard Electronic Stability Program (ESP) Traction Control: Standard Traction Control System (ASR) Hill Start Assist: Not typically equipped with dedicated Hill Start Assist, relies on braking and diff locks. Passive Features Airbags: Front airbags, side airbags (front doors), optional rear side airbags. Seatbelts: 3-point inertia-reel seatbelts with pretensioners and belt force limiters. Child Seat Anchors: ISOFIX/LATCH anchor points in rear seats. 💡 Technology Features Infotainment Head Unit: COMAND (Cockpit Management and Navigation) system with CD player, radio, and optional navigation. Display: Central color...