1994 Mercedes-Benz S600 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S600 Year: 1994 Codes Chassis Code: W140 👋 Introduction Market Position Segment: Full-size luxury sedan (S-Class) Target Audience: Owners, independent repair shops specializing in luxury European vehicles, automotive technicians Competitive Analysis Competitors 1994: BMW 7 Series (E38), Lexus LS 400 (XF10), Cadillac DeVille Key Features Vehicle Positioning: Represents the pinnacle of Mercedes-Benz engineering and luxury for its era Manual Value: Provides essential, factory-level information for maintaining the complex systems of the W140 S600 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair information for the 1994 Mercedes-Benz S600 Page Count Pages: Extensive, likely several thousand pages across all modules Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (likely digital, potentially searchable PDF or proprietary application) 📖 Manual Coverage Systems Covered Engine: M120 V12 engine maintenance, diagnostics, repair, and overhaul Transmission: 722.6 (5G-Tronic) automatic transmission service, repair, and diagnostics Brakes: Hydraulic system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake pad/rotor replacement, fluid flush Electrical: Complete wiring diagrams, component testing, diagnostic procedures for all electrical systems Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering gear, linkage, diagnostics Cooling System: Radiator, coolant hoses, thermostat, water pump, fan clutch, flush and fill procedures Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel filter replacement, diagnostics Exhaust System: Catalytic converters, mufflers, exhaust pipes, O2 sensors, emissions control HVAC: Air conditioning system, heater core, climate control panel, blower motor, refrigerant handling Body And Interior: Door panel removal, seat adjustment, trim components, body panel repair guidance Safety Systems: Airbag system (SRS), seatbelt mechanisms, pre-tensioners Procedures Included Maintenance: Regular service intervals, oil changes, filter replacements, fluid checks Diagnostics: Troubleshooting guides, symptom-based diagnostics, OBD-II (or equivalent for the era) fault code interpretation Repair: Step-by-step repair procedures for all major mechanical and electrical components Overhaul: Detailed engine and transmission overhaul procedures Replacement: Component replacement instructions (e.g., spark plugs, belts, sensors, pumps) Adjustments: Specific adjustments for steering, suspension, and engine components Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electronic diagnostics 📊 Manual Specifications File Format File Type: Software application or searchable PDF Print Quality Quality: High-resolution digital content, suitable for on-screen viewing and potential printing of specific sections Binding Type Binding: N/A (Digital Software) Paper Type Paper: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Code: M120 E60 Configuration: V12, 60 valves (4 per cylinder) Displacement: 5987 cc (6.0 Liters) Bore X Stroke: 89.0 mm x 80.2 mm Compression Ratio: 10.0:1 Horsepower: 389 hp @ 5200 rpm (SAE Net) Torque: 420 lb-ft (569 Nm) @ 3800 rpm (SAE Net) Performance 0-60 Mph: Approximately 6.1 seconds Top Speed: Electronically limited to 155 mph Fuel System Induction: Bosch Motronic M1.3 electronic fuel injection with Mass Airflow (MAF) sensor Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Fuel Pump Type: Dual electric fuel pumps Fuel Injector Type: High-impedance, electronically controlled injectors 🔧 Transmission Standard Type: 5-speed automatic transmission Transmission Code: 722.6 (5G-Tronic) Features Shift Modes: Standard and Economy (E) modes Fluid Type: MB Spec 236.81 (or equivalent ATF for 722.6) Fluid Capacity: Approximately 7.5 - 9.0 liters (dry fill), refer to manual for precise capacity and fill procedure 📐 Dimensions Exterior Length: 200.0 inches (5080 mm) Width: 74.4 inches (1890 mm) Height: 57.1 inches (1450 mm) Wheelbase: 119.3 inches (3030 mm) Weights Curb Weight: Approximately 4500 - 4700 lbs (2041 - 2132 kg) Gross Vehicle Weight Rating: Refer to vehicle identification plate 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated by NHTSA in a manner directly comparable to modern standards, but designed to high safety standards Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Standard Electronic Stability Program (ESP) – introduced on some W140 models Traction Control: ASR (Acceleration Slip Regulation) standard Passive Features Airbags: Driver and front passenger airbags (SRS) Seatbelts: Three-point inertia-reel seatbelts with front pre-tensioners Structure: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Audio System: Premium sound system, often with Nakamichi or Bose branding, with cassette tape and AM/FM radio. CD changer was often optional. Navigation: Optional factory navigation system with CRT display and CD-ROM based maps. Climate Control: Dual-zone automatic climate control with cabin air filtration. Driver Assistance Cruise Control: Standard cruise control with electronic throttle actuation. Parking Assist: Optional parktronic sensors (rear only on early models). Connectivity Telematics: Early Mercedes-Benz telematic systems like Tele Aid were available on later W140 models, but not standard on the 1994 S600. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles or 12 months, refer to manual for specific condition-based service (CBS) indicators. Major Service Interval: Refer to manual for 30,000, 60,000, 90,000 mile services; includes spark plugs,...
Approximately 7.5 - 9.0 liters (dry fill), refer to manual for precise capacity and fill procedure
📐 Dimensions
Exterior
Length:
200.0 inches (5080 mm)
Width:
74.4 inches (1890 mm)
Height:
57.1 inches (1450 mm)
Wheelbase:
119.3 inches (3030 mm)
Weights
Curb Weight:
Approximately 4500 - 4700 lbs (2041 - 2132 kg)
Gross Vehicle Weight Rating:
Refer to vehicle identification plate
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated by NHTSA in a manner directly comparable to modern standards, but designed to high safety standards
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Standard Electronic Stability Program (ESP) – introduced on some W140 models
Traction Control:
ASR (Acceleration Slip Regulation) standard
Passive Features
Airbags:
Driver and front passenger airbags (SRS)
Seatbelts:
Three-point inertia-reel seatbelts with front pre-tensioners
Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Premium sound system, often with Nakamichi or Bose branding, with cassette tape and AM/FM radio. CD changer was often optional.
Navigation:
Optional factory navigation system with CRT display and CD-ROM based maps.
Climate Control:
Dual-zone automatic climate control with cabin air filtration.
Driver Assistance
Cruise Control:
Standard cruise control with electronic throttle actuation.
Parking Assist:
Optional parktronic sensors (rear only on early models).
Connectivity
Telematics:
Early Mercedes-Benz telematic systems like Tele Aid were available on later W140 models, but not standard on the 1994 S600.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, refer to manual for specific condition-based service (CBS) indicators.
Major Service Interval:
Refer to manual for 30,000, 60,000, 90,000 mile services; includes spark plugs, coolant flush, transmission service.
Fluid Specifications
Engine Oil:
SAE 0W-40 or 5W-40 synthetic, meeting MB 229.5 specification. Consult manual for specific viscosity based on climate.
Coolant:
MB Spec 325.0 (Glysantin G05 or equivalent HOAT coolant)
Brake Fluid:
DOT 4 specification, MB Spec 331.0
Power Steering Fluid:
MB Spec 343.0 (Pentosin CHF 11S or equivalent)
Known Issues
Common Problems Engine:
Coil pack failure (V12), spark plug well issues, ignition module failures, timing chain guides (though less common on M120 than M119).
Common Problems Transmission:
Torque converter seal leaks, valve body issues, transmission control module (TCM) glitches.
Common Problems Electrical:
Wire harness degradation (particularly insulation), SRS warning lamp, window regulator failures, climate control module issues, CAN bus communication problems.