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Mercedes Benz W115 240D 1973-1976 Service Repair Manual
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Basic Information Identification Make: Mercedes-Benz Model: W115 240D Year: 1973-1976 Codes Chassis Code: W115 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics seeking comprehensive repair information. Competitive Analysis...
Type: Cars
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Sku: 427521
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| Basic Information | |
| Identification | |
| Make: | Mercedes-Benz |
| Model: | W115 240D |
| Year: | 1973-1976 |
| Codes | |
| Chassis Code: | W115 |
| Introduction | |
| Market Position | |
| Target Audience: | Do-it-yourself owners and experienced mechanics seeking comprehensive repair information. |
| Competitive Analysis | |
| Value Proposition: | An inexpensive method to maintain vehicle operation and repair issues. |
| Key Features | |
| Content Scope: | Complete official full factory service and repair manual, providing in-depth information. |
| Usability: | Easy-to-navigate with a numbered table of contents for quick information retrieval. |
| Delivery Advantage: | Instant digital download eliminates shipping costs and wait times. |
| Manual Details | |
| Coverage Areas | |
| Covered Years: | 1973, 1974, 1975, 1976 |
| Covered Models: | W115 240D (all styles) |
| Page Count | |
| Estimated Page Count: | Hundreds (exact number not specified but implied substantial) |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Service Repair: | Comprehensive engine overhaul, diagnostics, and component repair. |
| Transmission Service Repair: | Detailed procedures for manual and automatic transmission servicing and repair. |
| Brake System: | Inspection, repair, and adjustment of braking components. |
| Electrical System: | Diagnosis and repair of electrical circuits and components. |
| Wiring Diagrams: | Detailed and comprehensive wiring schematics. |
| Suspension: | Service and repair of front and rear suspension systems. |
| Steering: | Repair and adjustment of the steering system. |
| Cooling System: | Maintenance and repair of the engine cooling system. |
| Fuel Injection: | Detailed coverage of the diesel fuel injection system. |
| Fuel System: | Service and repair of the entire fuel delivery system. |
| Emission System: | Coverage will likely focus on basic emission controls inherent to the diesel engine design of the era, rather than complex catalytic converters or onboard diagnostics. |
| Heater Air Conditioning: | Maintenance and repair of HVAC systems. |
| Engine Control System: | Details on the mechanical aspects of engine control, including fuel delivery and timing, as electronic engine management was not prevalent. |
| Chassis Body: | Bodywork, frame, and chassis repair and maintenance. |
| Restraint System: | Information on seat belts and related safety systems. |
| Interior: | Procedures for interior component servicing and repair. |
| Differential Drive: | Service and repair of the rear axle and differential. |
| Axle: | Repair and maintenance of front and rear axles. |
| General Maintenance: | Routine checks, fluid changes, and preventative maintenance. |
| Troubleshooting: | Systematic diagnosis and resolution of common vehicle problems. |
| Periodic Lubrication: | Recommended lubrication points and schedules. |
| Procedures Included | |
| Repair Procedures: | Step-by-step instructions for complete disassembly and reassembly of components. |
| Diagnostic Procedures: | Guidance for identifying and troubleshooting malfunctions. |
| Maintenance Schedules: | Recommended service intervals for various components. |
| Adjustment Procedures: | Detailed instructions for making necessary adjustments. |
| Torque Specifications: | Crucial torque values for critical fasteners. |
| Technical Depth | |
| Depth: | Full factory service manual depth, suitable for both DIY and professional mechanics. |
| Illustrations: | Hundreds of photos, drawings, and detailed illustrations. |
| Instruction Format: | Numbered instructions with bold figure numbers for easy illustration matching. |
| Information Emphasis: | Notes, cautions, and warnings to highlight critical information. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Printability: | Printable without restriction, allowing for full or partial printing. |
| Binding Type | |
| Binding Type: | Digital Download (Printable) |
| Paper Type | |
| Paper Type: | N/A (Digital) |
| Delivery | |
| Delivery Method: | Instant download link provided on the checkout page after payment. |
| Requirements | |
| Software Requirement: | Adobe PDF Reader |
| Compatibility: | Compatible with all PC-based Windows operating systems and Mac. |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | OM615 (likely 240D variant) |
| Engine Type: | Inline-4 Diesel |
| Displacement: | 2.4 Liters (2404 cc) |
| Performance | |
| Horsepower Approx: | Approx. 62-72 hp (depending on specific market and tuning) |
| Torque Approx: | Approx. 140-150 Nm (depending on specific market and tuning) |
| Fuel System | |
| Injection Type: | Bosch Inline Injection Pump (likely MW type) |
| Fuel Type: | Diesel Fuel |
| Transmission | |
| Standard | |
| Transmission Type: | 4-speed Manual (standard) |
| Optional | |
| Transmission Type: | Optional 4-speed Automatic Transmission (e.g., 4G-Tronic) |
| Features | |
| Clutch Type: | Single Dry Plate Clutch (Manual Transmission) |
| Dimensions | |
| Exterior | |
| Body Styles: | 4-door Sedan (saloon), likely also covers Estate/Station Wagon (S115) variants based on 'all styles covered'. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Basic radio (AM/FM, possibly cassette) often optional; no integrated modern infotainment features. |
| Driver Assistance | |
| Driver Assistance Features: | Limited to standard braking, steering; no electronic driver aids like ABS or traction control were standard or widely available on this model. |
| Connectivity | |
| Connectivity: | N/A (pre-dates modern automotive connectivity standards). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000-10,000 km or 6-12 months (refer to manual for exact specification). |
| Filter Replacement: | Oil filter with every oil change; fuel filter annually or as per manual. |
| Fluid Specifications | |
| Engine Oil: | API CD or ACEA B3/B4 specification diesel engine oil (e.g., 15W-40 or 20W-50 depending on climate, check manual for exact spec). |
| Coolant: | Mercedes-Benz approved coolant (glycol-based anti-freeze/anti-corrosion mixture). |
| Brake Fluid: | DOT 3 or DOT 4 brake fluid (ensure compliance). |
| Known Issues | |
| Common Wear Items: | Diesel injection pump seals, glow plugs, exhaust systems, suspension bushings, and potential rust in common areas for vehicles of this age. |
| Diesel Specific Concerns: | Fuel filter clogging, injector pump calibration, and general wear on engine components due to high mileage. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Mercedes-Benz, renowned for engineering excellence and durability. |
| Model Evolution | |
| Model Lineage: | Part of the W115/W114 series, also known as the 'Stroke 8' or '/8' models, representing a significant step in Mercedes-Benz design and engineering. |
| Production | |
| Production Period: | W115 series produced from 1968 to 1976. 240D model introduced during this period. |
| Awards & Recognition | |
| Recognitions | |
| Model Reputation: | The W115 240D is highly regarded for its robust construction, diesel longevity, and comfortable ride, making it a desirable classic Mercedes-Benz. |