Mercury Mariner Outboard 40hp Marathon & Sea Pro 2 Stroke Service Repair Manual Download 1997 Onwards PDF
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🏷️ Basic Information
Identification
Make:
Mercury
Model:
Mariner Outboard
Variant:
40hp Marathon & Sea Pro
Year Range:
1997 Onwards
📋 Manual Details
Publication
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF
⚙️ Engine Specifications
General
Engine Type:
2-Stroke
Horsepower:
40hp
Number Of Cylinders:
3
Bore:
90 mm (3.54 in)
Stroke:
70 mm (2.76 in)
Displacement:
1336 cc (81.5 cu. in.)
Lubrication
Oil Type:
NMMA Certified 2-stroke Outboard Oil
Fuel Mixture Ratio:
50:1 (Fuel:Oil)
🔧 Transmission
Gearcase
Gearcase Ratio:
1.83:1 (24:13)
Gearcase Oil Type:
Mercury High Performance Gearcase Lubricant
🔧 Maintenance
Spark Plugs
Recommended Spark Plug:
NGK BUZHCS
Spark Plug Gap:
0.035 in (0.9 mm)
Fuel Filter
Fuel Filter Replacement:
As needed or annually
Gearcase Oil
Gearcase Oil Capacity:
Approx. 280 ml (9.5 fl oz)
📄 Cooling System
General
Cooling Method:
Water Cooled
📄 Ignition System
General
Ignition Type:
CDI (Capacitor Discharge Ignition)
📄 Electrical System
Charging
Alternator Output:
10 Amps / 160 Watts
📄 Fuel System
Carburetion
Carburetor Type:
3 Carburetors
📄 Propeller
Options
Standard Propeller Pitch:
Varies by application (typically 11" - 15")
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