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Mitsubishi 3000GT Spyder 1995 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Spyder Year: 1995 Chassis Code: Z16A (for AWD variants, likely shared with Spyder) Codes Engine Code: 6G72 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Usp: Convertible variant of the technologically advanced 3000GT, offering a unique blend of performance, luxury, and open-air driving experience. Competitive Analysis Key Competitors 1995: Nissan 300ZX (Z32) Convertible, Toyota Supra (Mk IV) Turbo, Mazda RX-7 (FD3S), Chevrolet Corvette (C4) Key Features Iconic Features: Advanced aerodynamics (active front splitter, active rear wing), electronically controlled suspension (ECS), electronically controlled four-wheel steering (4WS), available twin-turbocharged engine (though Spyder was primarily naturally aspirated in this year), retractable hardtop (unlike most contemporaries' soft tops). 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and Repair Procedures Secondary Coverage: Diagnostics, Troubleshooting, Specifications Page Count Estimated Page Count: 1000+ (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Compatibility: Windows and MAC Requirements: Adobe PDF Reader Print Quality Printability: Yes 📖 Manual Coverage Systems Covered Engine: Detailed internal components, timing belt, oil system, lubrication, cylinder head, block assembly Fuel: Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, fuel filter, evaporative emission control Cooling: Radiator, water pump, thermostat, coolant hoses, cooling fan, temperature control Intake And Exhaust: Intake manifold, throttle body, exhaust manifold, catalytic converter, muffler, emissions control components Emission Control: EGR system, PCV system, evaporative emissions, O2 sensors, diagnostic trouble codes (DTCs) Clutch: Clutch assembly, clutch master cylinder, clutch slave cylinder, hydraulic lines Manual Transmission: Gearbox components, shift linkages, clutch operation, fluid specifications Automatic Transmission: Transmission components, torque converter, valve body, transmission control module (TCM), fluid specifications Drivetrain: Propeller shaft, front axle, rear axle, differential, CV joints, AWD system components Wheels And Tires: Wheel alignment, tire pressure, wheel torque specifications, tire rotation Suspension: Front suspension (independent), rear suspension (independent), shock absorbers, springs, bushings, control arms, electronic control suspension (ECS) system Brakes: Service brakes (hydraulic, ABS), parking brake system, brake fluid specifications, rotor and pad replacement Steering: Power steering system, steering gear, steering column, tie rods Four Wheel Steering: 4WS system operation, hydraulic components, electronic control, steering angle sensors Body And Exterior: Body panels, doors, hood, trunk, convertible top mechanism, exterior trim, glass replacement Interior: Seating, dashboard, door panels, trim, convertible top interior trim HVAC: Heater core, air conditioner system (refrigerant, compressor, condenser), ventilation system, climate control Electrical System: Battery, alternator, starter, lighting system, wiring diagrams, fuses, relays, engine control unit (ECU) Troubleshooting: Diagnostic procedures, common symptoms, symptom-to-cause charts, diagnostic trouble codes (DTCs) Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement Repair Procedures: Engine component overhaul, transmission rebuilds, suspension and brake component replacement, electrical system repair, body panel repair, convertible top mechanism repair Disassembly And Assembly: Step-by-step instructions for complete disassembly and reassembly of all major vehicle systems Calibration And Adjustment: Engine timing, idle speed, clutch adjustment, suspension alignment, steering system calibration Technical Depth Depth Of Information: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and specialized systems like 4WS and ECS. Target Audience: Do-It-Yourselfers and Professional Mechanics 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Quality: High-quality, non-scanned reproduction with clear photos and illustrations Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 (6G72) Displacement: 3.0 Liters (2972 cc) Performance Horsepower: 222 hp @ 6000 rpm (US Spec) Torque: 205 lb-ft @ 4500 rpm (US Spec) Bore X Stroke: 91.1 mm x 76.0 mm Compression Ratio: 8.9:1 Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane Rating 87 or higher recommended, premium often preferred for performance) Valvetrain Valvetrain Layout: SOHC (Single Overhead Camshaft) per bank, 24 valves total (4 valves per cylinder) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission (4-speed INVECS-II Sport Mode) Optional Transmission Type: 5-Speed Manual Transmission (available on coupe, less common/potentially unavailable on Spyder) Features AWD System: Full-time All-Wheel Drive (AWD) with Viscous Coupling Center Differential (likely standard on Spyder) Active Aero: Active front splitter and active rear wing controlled by vehicle speed (though potentially simpler on the Spyder compared to some coupe variants) 📐 Dimensions Exterior Length: 4,670 mm (183.9 in) Width: 1,840 mm (72.4 in) Height: 1,250 mm (49.2 in) (approximate, convertible top up) Wheelbase: 2,500 mm (98.4 in) Ground Clearance: Approx. 130-140 mm (5.1-5.5 in) Weights Curb Weight: Approx. 1,750 kg (3,858 lbs) (Varies by trim and equipment) 🛡️ Safety Features Ratings NHTSA Ratings 1995: N/A (Safety rating data from this era can be limited) Active Features ABS: Anti-lock Braking System (ABS) AWD: All-Wheel Drive (AWD) for enhanced traction 4Ws: Four-Wheel Steering (4WS) for improved maneuverability at low speeds and stability at...
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Mitsubishi 3000GT Spyder 1995 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT Spyder
Year:
1995
Chassis Code:
Z16A (for AWD variants, likely shared with Spyder)
Codes
Engine Code:
6G72
👋 Introduction
Market Position
Vehicle Segment:
Sports Car / Grand Tourer
Usp:
Convertible variant of the technologically advanced 3000GT, offering a unique blend of performance, luxury, and open-air driving experience.
Competitive Analysis
Key Competitors 1995:
Nissan 300ZX (Z32) Convertible, Toyota Supra (Mk IV) Turbo, Mazda RX-7 (FD3S), Chevrolet Corvette (C4)
Key Features
Iconic Features:
Advanced aerodynamics (active front splitter, active rear wing), electronically controlled suspension (ECS), electronically controlled four-wheel steering (4WS), available twin-turbocharged engine (though Spyder was primarily naturally aspirated in this year), retractable hardtop (unlike most contemporaries' soft tops).
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Secondary Coverage:
Diagnostics, Troubleshooting, Specifications
Page Count
Estimated Page Count:
1000+ (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows and MAC
Requirements:
Adobe PDF Reader
Print Quality
Printability:
Yes
📖 Manual Coverage
Systems Covered
Engine:
Detailed internal components, timing belt, oil system, lubrication, cylinder head, block assembly
Fuel:
Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, fuel filter, evaporative emission control
Cooling:
Radiator, water pump, thermostat, coolant hoses, cooling fan, temperature control
Intake And Exhaust:
Intake manifold, throttle body, exhaust manifold, catalytic converter, muffler, emissions control components
Emission Control:
EGR system, PCV system, evaporative emissions, O2 sensors, diagnostic trouble codes (DTCs)
Clutch:
Clutch assembly, clutch master cylinder, clutch slave cylinder, hydraulic lines
Manual Transmission:
Gearbox components, shift linkages, clutch operation, fluid specifications
Automatic Transmission:
Transmission components, torque converter, valve body, transmission control module (TCM), fluid specifications
Drivetrain:
Propeller shaft, front axle, rear axle, differential, CV joints, AWD system components
Wheels And Tires:
Wheel alignment, tire pressure, wheel torque specifications, tire rotation
Suspension:
Front suspension (independent), rear suspension (independent), shock absorbers, springs, bushings, control arms, electronic control suspension (ECS) system
Brakes:
Service brakes (hydraulic, ABS), parking brake system, brake fluid specifications, rotor and pad replacement
Steering:
Power steering system, steering gear, steering column, tie rods
Four Wheel Steering:
4WS system operation, hydraulic components, electronic control, steering angle sensors
Body And Exterior:
Body panels, doors, hood, trunk, convertible top mechanism, exterior trim, glass replacement
Interior:
Seating, dashboard, door panels, trim, convertible top interior trim
HVAC:
Heater core, air conditioner system (refrigerant, compressor, condenser), ventilation system, climate control
Electrical System:
Battery, alternator, starter, lighting system, wiring diagrams, fuses, relays, engine control unit (ECU)
Troubleshooting:
Diagnostic procedures, common symptoms, symptom-to-cause charts, diagnostic trouble codes (DTCs)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement
Repair Procedures:
Engine component overhaul, transmission rebuilds, suspension and brake component replacement, electrical system repair, body panel repair, convertible top mechanism repair
Disassembly And Assembly:
Step-by-step instructions for complete disassembly and reassembly of all major vehicle systems
Calibration And Adjustment:
Engine timing, idle speed, clutch adjustment, suspension alignment, steering system calibration
Technical Depth
Depth Of Information:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and specialized systems like 4WS and ECS.
Target Audience:
Do-It-Yourselfers and Professional Mechanics
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Quality:
High-quality, non-scanned reproduction with clear photos and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 (6G72)
Displacement:
3.0 Liters (2972 cc)
Performance
Horsepower:
222 hp @ 6000 rpm (US Spec)
Torque:
205 lb-ft @ 4500 rpm (US Spec)
Bore X Stroke:
91.1 mm x 76.0 mm
Compression Ratio:
8.9:1
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane Rating 87 or higher recommended, premium often preferred for performance)
Valvetrain
Valvetrain Layout:
SOHC (Single Overhead Camshaft) per bank, 24 valves total (4 valves per cylinder)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (4-speed INVECS-II Sport Mode)
Optional
Transmission Type:
5-Speed Manual Transmission (available on coupe, less common/potentially unavailable on Spyder)
Features
AWD System:
Full-time All-Wheel Drive (AWD) with Viscous Coupling Center Differential (likely standard on Spyder)
Active Aero:
Active front splitter and active rear wing controlled by vehicle speed (though potentially simpler on the Spyder compared to some coupe variants)
📐 Dimensions
Exterior
Length:
4,670 mm (183.9 in)
Width:
1,840 mm (72.4 in)
Height:
1,250 mm (49.2 in) (approximate, convertible top up)
Wheelbase:
2,500 mm (98.4 in)
Ground Clearance:
Approx. 130-140 mm (5.1-5.5 in)
Weights
Curb Weight:
Approx. 1,750 kg (3,858 lbs) (Varies by trim and equipment)
🛡️ Safety Features
Ratings
NHTSA Ratings 1995:
N/A (Safety rating data from this era can be limited)
Active Features
ABS:
Anti-lock Braking System (ABS)
AWD:
All-Wheel Drive (AWD) for enhanced traction
4Ws:
Four-Wheel Steering (4WS) for improved maneuverability at low speeds and stability at high speeds
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
3-point inertia-reel seatbelts
Rollover Protection:
Reinforced A-pillars and integrated roll-over protection bars behind the seats (typical for Spyder models)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and CD player (optional), multi-speaker system.
Climate Control:
Automatic climate control (optional on some trims), manual AC and heater controls.
Driver Assistance
Cruise Control:
Standard cruise control system.
Active Aero Features:
Active front splitter and rear wing for aerodynamic optimization at different speeds.
Connectivity
ECU Control:
Engine control via a complex ECU managing fuel, ignition, and emissions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles or 6 months (refer to manual for specific conditions, e.g., severe driving).
Timing Belt Replacement:
Every 60,000 to 90,000 miles or 5-7 years (critical maintenance item due to interference engine design).
Spark Plug Replacement:
Every 30,000 to 60,000 miles (depending on plug type, e.g., platinum or iridium).
Fluid Specifications
Engine Oil Type:
SAE 10W-30 or 10W-40 (API SJ or higher, consult manual for exact viscosity and API classification).
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water (refer to manual for specific Mitsubishi coolant or equivalent).
Transmission Fluid Automatic:
Dexron III (or equivalent Mercon/Dexron compatible fluid), approximately 7.5 quarts for service fill.
Transmission Fluid Manual:
GL-4 Hypoid Gear Oil SAE 75W-90 (refer to manual for specific capacity and API rating).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
DEXRON II or III ATF (Automatic Transmission Fluid).
Known Issues
Common Failures:
Timing belt failure (if not replaced on schedule), AWD hydraulic component leaks, ECS sensor issues, convertible top mechanism electrical faults, early electronic control unit (ECU) failures.
Preventative Maintenance Focus:
Regular timing belt replacement is paramount. Maintenance of the AWD and ECS systems is also crucial for longevity and performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors Corporation, known for its diverse range of vehicles and motorsport involvement (e.g., Dakar Rally, WRC).
Model Evolution
Generation Designation:
Second Generation (1994-1999), often referred to as the 'GTO' in Japan and '3000GT' internationally. The Spyder was a specific variant of this generation.
Spyder Introduction:
The convertible version (Spyder) was introduced in 1994, featuring a complex electro-hydraulic retractable hardtop, a significant engineering feat for its time.
Production
Production Period:
1990-2001 (Coupe), 1994-1996 (Spyder)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised by automotive press for its technological innovation and performance, often featuring on 'best of' lists for sports cars of its era.
Spyder Specific Accolade:
The retractable hardtop mechanism was a significant engineering highlight, contributing to its sophisticated image.
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