1992-1995 Mitsubishi Colt/ Mitsubishi Lancer Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt / Lancer Model Years: 1992-1995 Chassis Codes: CA, CB, CC, CD Drive Configurations Covered: 2WD, Full-time 4WD Steering Configurations Covered: Left Hand Drive (LHD), Right Hand Drive (RHD) Body Styles Covered: 2-door hatchback, 4-door sedan, 4-door wagon 👋 Introduction Market Position Vehicle Segment: Compact car segment, popular for affordability, fuel efficiency, and reliability. Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier during the mid-1990s. Key Features Manual Value Proposition: Provides comprehensive, factory-level diagnostic and repair information essential for maintaining these vehicles. Unique Selling Points: Inclusion of service supplements and TSBs offers up-to-date and corrective information beyond the initial release, a significant advantage. 📋 Manual Details Coverage Areas Manual Type: Workshop Manual, Service Supplement, Technical Service Bulletins Primary Manual Reference: PWME 9117-D Language: English Format: Printed Manual (likely) Page Count Estimate: Likely 500+ pages for the primary workshop manual, plus supplements and bulletins. Included Supplements: 1995 Service Supplement, 1998 Service Supplement Included Tsbs: MSB-97E26-002, MSB-97E35-005, MSB-97E52-001, MSB-97E55-001, MSB-98E00-001 📖 Manual Coverage Systems Covered General Information: Included Engine Mechanical: Detailed coverage for all listed engines Lubrication System: Included Fuel System: Included Cooling System: Included Intake And Exhaust Systems: Included Engine Electrical System: Included Emission Control Systems: Included Clutch System: Included Manual Transmission: Detailed coverage for F5M21, F5M22, W5M31 Automatic Transmission: Detailed coverage for F4A22, F5M22 (Note: F5M22 listed twice, likely a typo in source, F4A22 is the common auto for this era) Drivetrain Components: Propeller Shaft, Front Axle, Rear Axle Wheels And Tires: Included Engine Mounts: Included Suspension Systems: Front Suspension, Rear Suspension Brake Systems: Service Brakes, Parking Brakes Steering System: Included Body And Trim: Body, Exterior, Interior Supplemental Restraint System: SRS Airbag Maintenance Procedure (via TSB) Chassis Electrical: Included HVAC Systems: Heater, Air Conditioner and Ventilation Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostic Procedures: Troubleshooting guides for various systems Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, and reassembly Specification Data: Torque specifications, clearances, fluid capacities, wear limits Wiring Diagrams: Referenced via PHME9107 (Electrical Wiring Manual) Body Repair: Referenced via PBME9107 (Body Repair Manual) Engine Overhaul: Detailed rebuild procedures for listed engines (via PWEE) Technical Service Bulletins Integration: Incorporates updates and corrections for specific issues (e.g., front axle shim, brake disc run-out, SRS airbag, A/C compressor, model year changes) Technical Depth Depth Level: Comprehensive workshop level, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Capability: High, with troubleshooting flowcharts and component testing procedures. Rebuild Capability: Complete, covering engine, transmission, and major mechanical components. Electrical System Depth: Detailed, referencing dedicated wiring diagrams for accuracy. Supplementary Information: Includes service supplements and TSBs, adding significant value by addressing common faults and design updates. 📊 Manual Specifications File Format Expected Format: Printed booklet(s) or binder(s). Searchability: Index-based for printed, keyword search for potential digital versions. Print Quality Paper Type: Durable, potentially glossy or semi-gloss paper suitable for workshop environments. Illustration Quality: Expect clear line drawings, diagrams, and potentially some photographic illustrations. Binding Type Binding Style: Likely stitched or spiral-bound for ease of use in a workshop setting. ⚙️ Engine Specifications Primary Engine Engine Codes Covered: 4G13, 4G92, 4G93, 4D68 Engine Types: SOHC, DOHC, MVV (Mitsubishi Vertical Vortex) Performance 4G13 Displacement: 1.3L (1300cc) 4G92 Displacement: 1.6L (1590cc) 4G93 Displacement: 1.8L (1830cc) 4D68 Displacement: 2.0L (1998cc) Diesel 4G13 Typical Hp: Approx. 75-80 HP 4G92 Typical Hp: Approx. 108-113 HP (SOHC), higher for DOHC variants like MIVEC if applicable 4G93 Typical Hp: Approx. 124-135 HP 4D68 Typical Hp: Approx. 80-86 HP (Diesel) Fuel System Fuel Delivery: Fuel Injection (MPI) is standard for gasoline engines. Ignition System: Distributorless Ignition System (DIS) or Distributor-based ignition depending on exact model and engine. 🔧 Transmission Standard Standard Transmission: Manual Transmission Optional Optional Transmission: Automatic Transmission Features Manual Transmission Codes: F5M21, F5M22, W5M31 (W5M31 is typically for AWD models) Automatic Transmission Codes: F4A22, F5M22 (F5M22 is usually a manual, likely F4A22 is the primary auto for this era) Transmission Fluid Type Manual: Refer to manual for specific gear oil specification (e.g., API GL-4, SAE 75W-90 or similar). Transmission Fluid Type Automatic: Diaqueen ATF SP-II or equivalent (refer to manual for exact specification). 📐 Dimensions Exterior Wheelbase Approx: Varies by body style, typically around 2500mm (98.4 inches). Length Approx: Varies by body style, typically 4100-4400mm (161.4-173.2 inches). Width Approx: Varies by body style, typically around 1690mm (66.5 inches). Height Approx: Varies by body style, typically around 1390-1450mm (54.7-57.1 inches). Weights Curb Weight Approx: Ranges from approx. 1050 kg to 1300 kg (2315 lbs to 2866 lbs) depending on configuration. Gross Vehicle Weight Rating: Refer to vehicle's compliance plate or manual for exact GVWR. Towing Capacity: Not typically specified for this class of vehicle; consult manual or local regulations. 🛡️...

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Sku: 246198

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Tags: 1992 1993 1994 1995 Car Cars Colt Lancer Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Colt / Lancer

Model Years:

1992-1995

Chassis Codes:

CA, CB, CC, CD

Drive Configurations Covered:

2WD, Full-time 4WD

Steering Configurations Covered:

Left Hand Drive (LHD), Right Hand Drive (RHD)

Body Styles Covered:

2-door hatchback, 4-door sedan, 4-door wagon

👋 Introduction

Market Position

Vehicle Segment:

Compact car segment, popular for affordability, fuel efficiency, and reliability.

Target Audience:

Owners seeking to perform their own maintenance and repairs, independent repair shops.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier during the mid-1990s.

Key Features

Manual Value Proposition:

Provides comprehensive, factory-level diagnostic and repair information essential for maintaining these vehicles.

Unique Selling Points:

Inclusion of service supplements and TSBs offers up-to-date and corrective information beyond the initial release, a significant advantage.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Manual, Service Supplement, Technical Service Bulletins

Primary Manual Reference:

PWME 9117-D

Language:

English

Format:

Printed Manual (likely)

Page Count Estimate:

Likely 500+ pages for the primary workshop manual, plus supplements and bulletins.

Included Supplements:

1995 Service Supplement, 1998 Service Supplement

Included Tsbs:

MSB-97E26-002, MSB-97E35-005, MSB-97E52-001, MSB-97E55-001, MSB-98E00-001

📖 Manual Coverage

Systems Covered

General Information:

Included

Engine Mechanical:

Detailed coverage for all listed engines

Lubrication System:

Included

Fuel System:

Included

Cooling System:

Included

Intake And Exhaust Systems:

Included

Engine Electrical System:

Included

Emission Control Systems:

Included

Clutch System:

Included

Manual Transmission:

Detailed coverage for F5M21, F5M22, W5M31

Automatic Transmission:

Detailed coverage for F4A22, F5M22 (Note: F5M22 listed twice, likely a typo in source, F4A22 is the common auto for this era)

Drivetrain Components:

Propeller Shaft, Front Axle, Rear Axle

Wheels And Tires:

Included

Engine Mounts:

Included

Suspension Systems:

Front Suspension, Rear Suspension

Brake Systems:

Service Brakes, Parking Brakes

Steering System:

Included

Body And Trim:

Body, Exterior, Interior

Supplemental Restraint System:

SRS Airbag Maintenance Procedure (via TSB)

Chassis Electrical:

Included

HVAC Systems:

Heater, Air Conditioner and Ventilation

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Diagnostic Procedures:

Troubleshooting guides for various systems

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, and reassembly

Specification Data:

Torque specifications, clearances, fluid capacities, wear limits

Wiring Diagrams:

Referenced via PHME9107 (Electrical Wiring Manual)

Body Repair:

Referenced via PBME9107 (Body Repair Manual)

Engine Overhaul:

Detailed rebuild procedures for listed engines (via PWEE)

Technical Service Bulletins Integration:

Incorporates updates and corrections for specific issues (e.g., front axle shim, brake disc run-out, SRS airbag, A/C compressor, model year changes)

Technical Depth

Depth Level:

Comprehensive workshop level, suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Capability:

High, with troubleshooting flowcharts and component testing procedures.

Rebuild Capability:

Complete, covering engine, transmission, and major mechanical components.

Electrical System Depth:

Detailed, referencing dedicated wiring diagrams for accuracy.

Supplementary Information:

Includes service supplements and TSBs, adding significant value by addressing common faults and design updates.

📊 Manual Specifications

File Format

Expected Format:

Printed booklet(s) or binder(s).

Searchability:

Index-based for printed, keyword search for potential digital versions.

Print Quality

Paper Type:

Durable, potentially glossy or semi-gloss paper suitable for workshop environments.

Illustration Quality:

Expect clear line drawings, diagrams, and potentially some photographic illustrations.

Binding Type

Binding Style:

Likely stitched or spiral-bound for ease of use in a workshop setting.

⚙️ Engine Specifications

Primary Engine

Engine Codes Covered:

4G13, 4G92, 4G93, 4D68

Engine Types:

SOHC, DOHC, MVV (Mitsubishi Vertical Vortex)

Performance

4G13 Displacement:

1.3L (1300cc)

4G92 Displacement:

1.6L (1590cc)

4G93 Displacement:

1.8L (1830cc)

4D68 Displacement:

2.0L (1998cc) Diesel

4G13 Typical Hp:

Approx. 75-80 HP

4G92 Typical Hp:

Approx. 108-113 HP (SOHC), higher for DOHC variants like MIVEC if applicable

4G93 Typical Hp:

Approx. 124-135 HP

4D68 Typical Hp:

Approx. 80-86 HP (Diesel)

Fuel System

Fuel Delivery:

Fuel Injection (MPI) is standard for gasoline engines.

Ignition System:

Distributorless Ignition System (DIS) or Distributor-based ignition depending on exact model and engine.

🔧 Transmission

Standard

Standard Transmission:

Manual Transmission

Optional

Optional Transmission:

Automatic Transmission

Features

Manual Transmission Codes:

F5M21, F5M22, W5M31 (W5M31 is typically for AWD models)

Automatic Transmission Codes:

F4A22, F5M22 (F5M22 is usually a manual, likely F4A22 is the primary auto for this era)

Transmission Fluid Type Manual:

Refer to manual for specific gear oil specification (e.g., API GL-4, SAE 75W-90 or similar).

Transmission Fluid Type Automatic:

Diaqueen ATF SP-II or equivalent (refer to manual for exact specification).

📐 Dimensions

Exterior

Wheelbase Approx:

Varies by body style, typically around 2500mm (98.4 inches).

Length Approx:

Varies by body style, typically 4100-4400mm (161.4-173.2 inches).

Width Approx:

Varies by body style, typically around 1690mm (66.5 inches).

Height Approx:

Varies by body style, typically around 1390-1450mm (54.7-57.1 inches).

Weights

Curb Weight Approx:

Ranges from approx. 1050 kg to 1300 kg (2315 lbs to 2866 lbs) depending on configuration.

Gross Vehicle Weight Rating:

Refer to vehicle's compliance plate or manual for exact GVWR.

Towing Capacity:

Not typically specified for this class of vehicle; consult manual or local regulations.

🛡️ Safety Features

Ratings

Crash Test Performance:

Limited data available for specific mid-90s models in global databases. Primarily relied on basic safety structures for the era.

Active Features

Braking System:

Front ventilated discs, rear drums standard on most models. ABS was an option on higher trims.

Traction Control:

Not commonly available on these models.

Passive Features

Airbags:

Driver-side airbag became optional or standard on some later models within this range. TSB MSB-97E52-001 indicates SRS airbag maintenance procedures.

Seatbelts:

Standard three-point front seatbelts, lap belts in rear.

💡 Technology Features

Infotainment

Audio System:

Typically a factory AM/FM cassette player, with optional CD player on higher trims. Speaker configuration varies by body style.

Driver Assistance

Optional on many models, becoming more prevalent on higher trims towards the end of the model run.

Connectivity

Connectivity Features:

Basic for the era. No modern Bluetooth or USB connectivity. May have power windows/locks on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Consult the manual for specific intervals.

Transmission Fluid Interval:

Automatic: 30,000-50,000 miles (48,000-80,000 km). Manual: Longer intervals, inspect for leaks. Refer to manual for specifics.

Timing Belt Interval:

For engines with timing belts (e.g., 4G9x series), typically 60,000-90,000 miles (96,000-144,000 km). Crucial to check for the specific engine. Some may have timing chains.

Fluid Specifications

Engine Oil Viscosity:

Commonly 10W-30 or 5W-30 for gasoline engines, depending on climate. Diesel might require specific diesel engine oil. Always check manual.

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific type (e.g., MITSUBISHI COOLANT SUPER LONG LIFE).

Brake Fluid Type:

DOT 3 or DOT 4, depending on vehicle specification. Check the master cylinder reservoir cap or manual.

Known Issues

Common Wear Items:

Struts/shocks, tie rod ends, ball joints, wheel bearings, clutch wear (manual transmission), alternator, starter motor.

Engine Specific Issues:

MVV engines could be prone to oil consumption if not maintained. Early DOHC engines might require careful timing belt replacement to avoid valve damage.

Automatic Transmission Longevity:

Early automatic transmissions, especially if fluid is neglected, can be a potential weak point. Regular fluid changes are critical.

Rust And Corrosion:

As with many cars of this era, rust can be an issue in areas with harsh winters or coastal environments, particularly around wheel arches, sills, and suspension mounting points.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors Heritage:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a long history of producing reliable and technologically innovative vehicles.

Model Evolution

Colt Lancer Lineage:

The Colt and Lancer names have been used for different vehicles globally. In many markets, this generation represented a significant design update for Mitsubishi's compact offerings.

Generation Characteristics:

This generation (often referred to as the CC Lancer/Colt family) introduced more aerodynamic styling and improved chassis dynamics compared to predecessors.

Production

Manufacturing Locations:

Primarily Japan, but also produced in various global plants, including Australia (where the Lancer was very popular).

Production Period

Production Years:

These models are from the early to mid-1990s, a period of increasing globalization and platform sharing in the automotive industry.

🏆 Awards & Recognition

Recognitions

Historical Rankings:

While specific awards for these models are scarce, Mitsubishi vehicles of this era were generally recognized for value and fuel efficiency, competing well in their segment.