Basic Information Identification Make: Mitsubishi Model: Colt Ralliart Generation: CZ3/Z20 Series Codes Platform Code: Z20 Introduction Market Position Segment: Hot Hatch / Performance Compact Competitive Analysis Competitors: Mini Cooper S, Volkswagen Golf GTI, Ford Fiesta ST, Renault Clio RS Key Features Vehicle Highlights: Sport-tuned suspension, turbocharged engine, aggressive styling, focused driving dynamics Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Turbocharger System Transmission: Manual Transmission (5-Speed), Clutch System, Drivetrain (Front Wheel Drive) Chassis: Suspension (Front McPherson Strut, Rear Torsion Beam), Steering System (Electric Power Steering), Brakes (Front Ventilated Disc, Rear Disc), ABS, EBD Electrical: Engine Control Wiring Diagrams, Body Control Module (BCM), Lighting System, Audio System, Climate Control System, Instrumentation, SRS Airbag System, Keyless Entry System Body: Exterior Body Panels, Interior Trim, Doors, Hood, Trunk, Windows, Seats, HVAC System Components Procedures Included Maintenance: Scheduled Maintenance, Oil Change Procedures, Filter Replacements, Spark Plug Replacement, Coolant Flush Repair: Engine Overhaul, Transmission Rebuild, Brake Pad/Rotor Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Diagnostics: OBD-II Trouble Codes, Symptom-Based Troubleshooting, Component Testing Procedures, Wiring Diagram Interpretation Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications. Manual Specifications File Format File Type: Searchable PDF Print Quality Quality: High-resolution images, clear text, printable pages Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) Engine Specifications Primary Engine Engine Code: 4A91T Engine Type: 1.5L Inline-4 DOHC MIVEC Turbocharged Petrol Performance Horsepower: 150-160 PS (approx. 148-158 bhp) Torque: 210-220 Nm (approx. 155-162 lb-ft) Fuel System Injection Type: Multi-point Fuel Injection (MPI) with Turbocharging Recommended Fuel: Premium Unleaded Gasoline (95 RON or higher) Codes Emission Standard: Euro IV / V (market dependent) Transmission Standard Type: 5-Speed Manual Transmission Optional Type: Not typically offered on Ralliart variants Features Drive Type: Front-Wheel Drive (FWD) Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-85 (e.g., Mitsubishi Genuine Gear Oil) Dimensions Exterior Length: Approx. 3,870 mm (152.4 in) Width: Approx. 1,700 mm (66.9 in) Height: Approx. 1,490 mm (58.7 in) Weights Curb Weight: Approx. 1,120 - 1,150 kg (2,469 - 2,535 lbs) Wheels Tires Wheel Size: 16-inch or 17-inch alloy wheels Tire Size: 205/45R17 or 205/40R17 (depending on trim/option) Bolt Pattern: 4x100 Safety Features Ratings Euro Ncap Rating: 4 Stars (for certain configurations) Active Features Standard Safety: ABS, EBD, Brake Assist (BA) Passive Features Airbags: Front driver and passenger airbags, optional side airbags Seatbelts: Pre-tensioner and load-limiter seatbelts Technology Features Infotainment Audio System: Factory fitted AM/FM CD player with speakers, often with auxiliary input. Optional premium sound systems available. Display: Simple LCD display for audio and climate information. No advanced touchscreen or navigation systems typically found in this era. Driver Assistance Cruise Control: Optional on some trims Stability Control: Not commonly equipped on Ralliart models of this generation, focusing on raw driving feel. Connectivity Bluetooth: Rarely factory fitted; aftermarket options are common. Maintenance Service Intervals Oil Change Interval: Every 15,000 km (9,300 miles) or 12 months, whichever comes first (synthetic oil recommended) Air Filter Replacement: Every 30,000 km (18,600 miles) or 24 months Spark Plug Replacement: Every 60,000 km (37,000 miles) or 48 months (using iridium or platinum type plugs) Timing Belt Chain: Engine uses a timing chain, which generally does not require periodic replacement unless there are symptoms of wear. Fluid Specifications Engine Oil Spec: API SN/SP, ILSAC GF-5/GF-6A, SAE 0W-20 or 5W-30 Engine Oil Capacity: Approx. 3.9 Liters (4.1 US Quarts) with filter change Coolant Spec: Mitsubishi Long Life Coolant (DIA QUEEN SUPER LONG LIFE COOLANT - Green) or equivalent ethylene glycol-based coolant Brake Fluid Spec: DOT 3 or DOT 4 Known Issues Common Complaints: Turbocharger wear (oil seals), ignition coil failure, minor electrical gremlins, clutch wear due to performance driving. Maintenance Tip Turbo: Ensure proper warm-up and cool-down cycles for the turbocharger to prolong its life. Regular oil changes are critical. Vehicle History Brand Heritage Motorsport Link: Directly inspired by Mitsubishi's WRC (World Rally Championship) heritage, particularly the Lancer Evolution. Model Evolution Predecessor: Previous generations of the Mitsubishi Colt, though the Ralliart variant brought a significant performance upgrade. Production Manufacturing Plant: Mizushima Plant, Kurashiki, Okayama, Japan (primarily) Production Years: 2006-2012 (for this specific Ralliart generation covered by the manual) Awards & Recognition Recognitions Performance Reviews: Praised for its sharp handling and potent turbocharged engine relative to its price point and size. Ratings Reliability: Generally considered reliable if maintained well, with specific attention to the turbocharger and clutch.