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2004 Mitsubishi Diamante Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mitsubishi Model: Diamante Year: 2004 Generation Generation: Third Generation (1997-2005) Codes Platform Code: Mitsubishi J platform 👋 Introduction Market Position Market Segment: Large Sedan / Luxury Sedan Competitive Analysis Competitors: Toyota Avalon, Buick LeSabre, Ford Taurus, Chevrolet Impala, Honda Accord (higher trims). Key Features Vehicle Key Features: Spacious interior, comfortable ride, available AWD, V6 engine power, distinctive styling. Key Features Manual Manual Advantages: Licensed OE data, digital convenience, searchable content, broad system coverage, year-long access. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Page Count Page Count Estimated: Over 2000 pages (typical for full factory manual) Manual Type Manual Type: Official Factory Service Manual Software (licensed) Language Language: English Format Format: Digital Software / Online Access 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling system. Fuel System: Fuel injection system (MPI), fuel pump, fuel filter, fuel tank, fuel lines, evaporative emission control (EVAP). Exhaust System: Exhaust manifold, catalytic converter, mufflers, oxygen sensors, emissions control. Engine Management: ECU, sensors (MAP, TPS, IAT, O2, Knock), actuators, ignition system, diagnostics (OBD-II). Transmission Automatic: Valve body, torque converter, planetary gear sets, clutches, bands, transmission control module (TCM), fluid and filter service, internal/external diagnostics. Drivetrain AWD: Viscous coupling unit, center differential, rear differential, front drive axles, rear drive axles, transfer case (if applicable). Suspension Front: MacPherson struts, control arms, ball joints, sway bar, bushings, wheel bearings. Suspension Rear: Multi-link independent suspension, coil springs, shock absorbers, control arms, bushings, wheel bearings. Steering: Power steering pump, steering gear, tie rods, steering column, alignment specifications. Brakes Front: Vented disc brakes, calipers, pads, rotors, hydraulic lines. Brakes Rear: Disc brakes, calipers, pads, rotors, hydraulic lines. ABS: ABS control module, wheel speed sensors, hydraulic control unit, diagnostic procedures. Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, sunroof, trim, rust prevention. Body Interior: Dashboard, seats, carpets, door panels, headliner, trim, seat belts, airbags. HVAC: Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system, climate control module, blower motor, actuators. Electrical Charging: Alternator, battery, voltage regulator, wiring diagrams for charging system. Electrical Starting: Starter motor, ignition switch, wiring diagrams for starting system. Electrical Lighting: Headlights, taillights, interior lighting, fog lights, wiring diagrams. Electrical Instruments: Instrument cluster, gauges, warning lights, wiring diagrams. Electrical Audio: Radio, CD player, speakers, amplifier, antenna, wiring diagrams. Electrical Power Accessories: Power windows, power locks, power mirrors, cruise control, sunroof, wiring diagrams. Electrical Safety: Airbag system, seat belt pre-tensioners, wiring diagrams. Body Electrical: Central locking system, alarm system, immobilizer, wiring diagrams. Diagnostics: OBD-II diagnostics, trouble codes (DTCs), scan tool procedures, sensor data interpretation. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement, belt inspections/replacements. Troubleshooting: Systematic diagnostic flowcharts for common and uncommon issues across all major vehicle systems. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for virtually every part of the vehicle. Overhaul Procedures: Complete engine and transmission overhaul instructions, including disassembly, inspection, and reassembly with torque specifications. Recalibration Procedures: Procedures for recalibrating sensors and modules after replacement or repair (e.g., throttle body, ABS module). Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, including component locations and wire colors. Tightening Specifications: Comprehensive list of torque specifications for all critical fasteners. Technical Depth Depth Level: Factory-level detail, covering everything from basic maintenance to complete component overhauls and advanced diagnostics. 📊 Manual Specifications File Format Digital Format: Proprietary software with online access, compatible with web browsers on PC, laptop, smartphone, and tablet. Print Quality Print Quality Description: N/A (Digital format, but derived from OE factory manual print quality). Binding Type Binding Type Description: N/A (Digital format). Paper Type Paper Type Description: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Code And Type: 6G74: 3.5L SOHC V6 or 6G75: 3.8L SOHC V6 Performance Horsepower 3.5L: Approx. 200-210 hp (varies by market and specific tune) Torque 3.5L: Approx. 220-225 lb-ft (varies by market and specific tune) Horsepower 3.8L: Approx. 210-215 hp Torque 3.8L: Approx. 235-240 lb-ft Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Premium recommended for optimal performance) Emission Control Emission Standard: Meets EPA standards for the model year. 🔧 Transmission Standard Transmission Type: 4-speed Automatic (F4A51 for FWD, V4A51 for AWD) Optional Optional Transmission: None for 2004 model year. Features Transmission Features: INVECS-II (Intelligent & Innovative Vehicle Electronic Control System) with fuzzy logic, available Active Sportronic (manual shifting mode). 📐 Dimensions Exterior Length: Approx. 196.7 inches (4996 mm) Width: Approx. 71.7 inches (1821 mm) Height: Approx. 57.3 inches (1455 mm) Wheelbase: Approx. 109.4 inches (2779 mm) Weights Curb Weight: Approx. 3550 - 3800 lbs (1610 - 1724 kg) depending on drivetrain and trim 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars IIHS Frontal Offset: Good...
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2004 Mitsubishi Diamante Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Diamante
Year:
2004
Generation
Generation:
Third Generation (1997-2005)
Codes
Platform Code:
Mitsubishi J platform
👋 Introduction
Market Position
Market Segment:
Large Sedan / Luxury Sedan
Competitive Analysis
Competitors:
Toyota Avalon, Buick LeSabre, Ford Taurus, Chevrolet Impala, Honda Accord (higher trims).
Key Features Vehicle
Key Features:
Spacious interior, comfortable ride, available AWD, V6 engine power, distinctive styling.
Key Features Manual
Manual Advantages:
Licensed OE data, digital convenience, searchable content, broad system coverage, year-long access.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Page Count
Page Count Estimated:
Over 2000 pages (typical for full factory manual)
Manual Type
Manual Type:
Official Factory Service Manual Software (licensed)
Language
Language:
English
Format
Format:
Digital Software / Online Access
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling system.
Fuel System:
Fuel injection system (MPI), fuel pump, fuel filter, fuel tank, fuel lines, evaporative emission control (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors, emissions control.
Engine Management:
ECU, sensors (MAP, TPS, IAT, O2, Knock), actuators, ignition system, diagnostics (OBD-II).
Transmission Automatic:
Valve body, torque converter, planetary gear sets, clutches, bands, transmission control module (TCM), fluid and filter service, internal/external diagnostics.
Drivetrain AWD:
Viscous coupling unit, center differential, rear differential, front drive axles, rear drive axles, transfer case (if applicable).
Suspension Front:
MacPherson struts, control arms, ball joints, sway bar, bushings, wheel bearings.
Suspension Rear:
Multi-link independent suspension, coil springs, shock absorbers, control arms, bushings, wheel bearings.
Steering:
Power steering pump, steering gear, tie rods, steering column, alignment specifications.
Brakes Front:
Vented disc brakes, calipers, pads, rotors, hydraulic lines.
Brakes Rear:
Disc brakes, calipers, pads, rotors, hydraulic lines.
ABS:
ABS control module, wheel speed sensors, hydraulic control unit, diagnostic procedures.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, sunroof, trim, rust prevention.
Body Interior:
Dashboard, seats, carpets, door panels, headliner, trim, seat belts, airbags.
HVAC:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system, climate control module, blower motor, actuators.
Electrical Charging:
Alternator, battery, voltage regulator, wiring diagrams for charging system.
Electrical Starting:
Starter motor, ignition switch, wiring diagrams for starting system.
Electrical Lighting:
Headlights, taillights, interior lighting, fog lights, wiring diagrams.
Electrical Instruments:
Instrument cluster, gauges, warning lights, wiring diagrams.
Electrical Audio:
Radio, CD player, speakers, amplifier, antenna, wiring diagrams.
Electrical Power Accessories:
Power windows, power locks, power mirrors, cruise control, sunroof, wiring diagrams.
Electrical Safety:
Airbag system, seat belt pre-tensioners, wiring diagrams.
Body Electrical:
Central locking system, alarm system, immobilizer, wiring diagrams.
Diagnostics:
OBD-II diagnostics, trouble codes (DTCs), scan tool procedures, sensor data interpretation.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement, belt inspections/replacements.
Troubleshooting:
Systematic diagnostic flowcharts for common and uncommon issues across all major vehicle systems.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for virtually every part of the vehicle.
Overhaul Procedures:
Complete engine and transmission overhaul instructions, including disassembly, inspection, and reassembly with torque specifications.
Recalibration Procedures:
Procedures for recalibrating sensors and modules after replacement or repair (e.g., throttle body, ABS module).
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, including component locations and wire colors.
Tightening Specifications:
Comprehensive list of torque specifications for all critical fasteners.
Technical Depth
Depth Level:
Factory-level detail, covering everything from basic maintenance to complete component overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
Digital Format:
Proprietary software with online access, compatible with web browsers on PC, laptop, smartphone, and tablet.
Print Quality
Print Quality Description:
N/A (Digital format, but derived from OE factory manual print quality).
Binding Type
Binding Type Description:
N/A (Digital format).
Paper Type
Paper Type Description:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
6G74: 3.5L SOHC V6 or 6G75: 3.8L SOHC V6
Performance
Horsepower 3.5L:
Approx. 200-210 hp (varies by market and specific tune)
Torque 3.5L:
Approx. 220-225 lb-ft (varies by market and specific tune)
Horsepower 3.8L:
Approx. 210-215 hp
Torque 3.8L:
Approx. 235-240 lb-ft
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium recommended for optimal performance)
Emission Control
Emission Standard:
Meets EPA standards for the model year.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (F4A51 for FWD, V4A51 for AWD)
Optional
Optional Transmission:
None for 2004 model year.
Features
Transmission Features:
INVECS-II (Intelligent & Innovative Vehicle Electronic Control System) with fuzzy logic, available Active Sportronic (manual shifting mode).
📐 Dimensions
Exterior
Length:
Approx. 196.7 inches (4996 mm)
Width:
Approx. 71.7 inches (1821 mm)
Height:
Approx. 57.3 inches (1455 mm)
Wheelbase:
Approx. 109.4 inches (2779 mm)
Weights
Curb Weight:
Approx. 3550 - 3800 lbs (1610 - 1724 kg) depending on drivetrain and trim
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
IIHS Frontal Offset:
Good
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), Traction Control (TCL), All-Wheel Drive (AWD) optional.
Passive Features
Passive Safety Features:
Dual front airbags, front side-impact airbags, crumple zones, reinforced body structure, front seat belt pre-tensioners.
💡 Technology Features
Infotainment
Infotainment Features:
Standard AM/FM/CD player, optional premium audio systems (e.g., Infinity), available navigation system on higher trims.
Driver Assistance
Driver Assistance Features:
Traction Control System (TCL), optional Active Stability Control (ASC) on some AWD models.
Connectivity
Connectivity Features:
N/A (Limited to basic audio and communication features, no Bluetooth or USB for 2004 models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (for conventional oil). Use synthetic for extended intervals per manual recommendations.
Engine Coolant Flush:
Every 30,000 miles or 3 years.
Transmission Fluid Change:
Every 30,000 miles or 3 years (recommended for regular service, severe service may require more frequent changes).
Spark Plug Replacement:
Every 60,000 miles (Platinum or Iridium plugs).
Fluid Specifications
Engine Oil Spec:
API SJ or higher, ILSAC GF-2 or higher, SAE 5W-30 recommended. Check manual for exact specifications.
Transmission Fluid Spec:
Diamond ATF SP-III (or equivalent).
Coolant Spec:
Mitsubishi Super Long Life Coolant (MS-97641) or equivalent ethylene glycol-based coolant with appropriate corrosion inhibitors.
Known Issues
Common Problems Engine:
Oil leaks from valve cover gaskets and rear main seal, intake manifold gasket leaks, occasional idle control issues.
Common Problems Transmission:
Hesitation or rough shifting can sometimes indicate TCM issues or fluid degradation. Torque converter shudder may occur.
Common Problems Suspension:
Worn strut mounts, control arm bushings, and ball joints can lead to noise and poor handling.
Common Problems Electrical:
Window motor failures, power lock actuator issues, intermittent HVAC blower problems.
Part Numbers
Oil Filter Example:
Mitsubishi MD095777 or equivalent (e.g., Wix 51515, Fram PH16).
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi is known for its engineering prowess, particularly in areas like turbocharged engines, rally racing, and innovative drivetrain technologies.
Model Evolution
Third Gen Evolution:
The third generation Diamante (1997-2005) received a facelift for 2001, with updated styling, interior refinements, and powertrain improvements, including the introduction of the 3.8L V6.
Production
Production Location:
Japan (Okazaki Plant)
Production Years:
1991-2005 (Global production for all generations)
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
The Diamante often received positive reviews for its comfort, quiet ride, and available AWD system, though it faced strong competition in the luxury sedan segment.
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