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Mitsubishi Endeavor 2003-2011 Repair & Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Model Generation: First Generation (2003-2011) Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Codes Chassis Codes: P2X (all models) 👋 Introduction Market Position Market Position: Mid-size crossover SUV, positioned as a family-oriented vehicle offering practicality and available AWD. Competitive Analysis Competitive Analysis: Competed against vehicles like the Toyota Highlander, Honda Pilot, Ford Explorer, and Chevrolet TrailBlazer. The Endeavor offered a distinctive styling and a focus on comfort. Key Features Key Features: Available All-Wheel Drive (AWD), spacious interior, comfortable ride, available V8 engine in later years, robust chassis construction. 📋 Manual Details Coverage Areas Coverage Areas: Complete Workshop Repair and Service Page Count Page Count: Not specified, but described as '100% complete and intact' Manual Type Manual Type: Official Factory Shop Manual Language Language: English Format Format: Digital PDF (cross-platform) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Chassis, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Emissions Control, Interior Components, Exterior Components, Diagnostic Procedures Procedures Included Procedures Included: Maintenance, Repair, Rebuild, Refurbishment, Restoration, Disassembly, Inspection, Assembly, Troubleshooting, Diagnostics Technical Depth Technical Depth: Professional Mechanic Level, detailed diagnostic and repair procedures 📊 Manual Specifications File Format File Format: PDF Searchable Text: Implied by digital format, designed for easy navigation Print Quality Print Quality: High-quality, designed for clarity and detail Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 3.8L V6 (6G75) Performance Horsepower V6: 215 hp @ 5000 rpm (early models), 225 hp @ 5000 rpm (later models) Torque V6: 255 lb-ft @ 3500 rpm (early models), 260 lb-ft @ 3750 rpm (later models) Fuel System Fuel System: Electronic Fuel Injection (EFI) Engine Codes Engine Codes: 6G75 (3.8L V6) Cylinder Configuration Cylinder Configuration: V6 Displacement Displacement: 3.8 Liters (3828 cc) Valve Train Valve Train: SOHC (Single Overhead Camshaft) with 24 valves Cooling System Type Cooling System Type: Water-cooled, pressure forced circulation Coolant Type Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent OAT (Organic Acid Technology) coolant Coolant Capacity Coolant Capacity: Approximately 8.5 Liters (8.9 US quarts) 🔧 Transmission Standard Standard Transmission: 4-speed Automatic Transmission (4F27E or F4A51 depending on year and drivetrain) Optional Optional Transmission: None offered Features Transmission Features: Electronically controlled, Adaptive shift control Transmission Fluid Type Transmission Fluid Type: DIA QUEEN ATF-J2 or equivalent MERCON V compatible ATF Transmission Fluid Capacity Transmission Fluid Capacity: Approximately 3.3 Liters (3.5 US quarts) for a fluid and filter change 📐 Dimensions Exterior Wheelbase: 113.8 inches (2890 mm) Length: 192.1 inches (4879 mm) Width: 74.2 inches (1885 mm) Height: 67.5 inches (1715 mm) Weights Curb Weight FWD: Approximately 4,123 lbs (1870 kg) Curb Weight AWD: Approximately 4,233 lbs (1920 kg) Gross Vehicle Weight Rating Gvw: Approximately 5,578 lbs (2530 kg) Cargo Cargo Volume Behind 3Rd Row: Not applicable (2-row seating standard) Cargo Volume Behind 2Nd Row: Approximately 40.0 cubic feet (1133 L) Maximum Cargo Volume: Approximately 77.0 cubic feet (2180 L) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars (2003-2006 models) Active Features Active Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Brake Assist (BA) Passive Features Passive Features: Front airbags, Front side-impact airbags, available Curtain airbags, Front seatbelt pretensioners Brake System Type Brake System Type: Front: Ventilated Disc, Rear: Solid Disc Wheel Bolt Pattern Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Tire Size Standard Tire Size Standard: P235/60R17 (common fitment, may vary by trim) 💡 Technology Features Infotainment Infotainment Features: Available Rockford Fosgate premium audio system, CD player, optional navigation system (later models), auxiliary audio input. Driver Assistance Driver Assistance Features: Cruise control, available rear parking sensors (late models). Connectivity Connectivity Features: Basic connectivity options, no advanced Bluetooth or smartphone integration from the factory on earlier models. 🔧 Maintenance Service Intervals Oil Change Service Intervals Oil Change: Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil. Fluid Specifications Engine Oil Type: SAE 5W-30 (API Service SN or newer) Engine Oil Capacity: Approximately 5.5 US quarts (5.2 Liters) with filter change Brake Fluid Type: DOT 3 Power Steering Fluid Type: MERCON V compatible ATF or specified Mitsubishi fluid Known Issues Known Issues: Possible transmission issues (harsh shifting, slipping), potential for oil leaks (valve cover gaskets, oil pan gaskets), occasional HVAC blower motor failures, timing belt replacement recommended at specified intervals (if applicable to specific engine variants, though the 6G75 is typically a timing chain). The provided manual would detail inspection and repair for these. Timing Belt Replacement Interval Timing Belt Replacement Interval: Check specific model year for timing belt or chain. The 6G75 engine utilizes a timing chain, which generally does not require scheduled...
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Mitsubishi Endeavor 2003-2011 Repair & Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Endeavor
Model Generation:
First Generation (2003-2011)
Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Codes
Chassis Codes:
P2X (all models)
👋 Introduction
Market Position
Market Position:
Mid-size crossover SUV, positioned as a family-oriented vehicle offering practicality and available AWD.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Toyota Highlander, Honda Pilot, Ford Explorer, and Chevrolet TrailBlazer. The Endeavor offered a distinctive styling and a focus on comfort.
Key Features
Key Features:
Available All-Wheel Drive (AWD), spacious interior, comfortable ride, available V8 engine in later years, robust chassis construction.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete Workshop Repair and Service
Page Count
Page Count:
Not specified, but described as '100% complete and intact'
Manual Type
Manual Type:
Official Factory Shop Manual
Language
Language:
English
Format
Format:
Digital PDF (cross-platform)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Chassis, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Emissions Control, Interior Components, Exterior Components, Diagnostic Procedures
Procedures Included
Procedures Included:
Maintenance, Repair, Rebuild, Refurbishment, Restoration, Disassembly, Inspection, Assembly, Troubleshooting, Diagnostics
Technical Depth
Technical Depth:
Professional Mechanic Level, detailed diagnostic and repair procedures
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Implied by digital format, designed for easy navigation
Print Quality
Print Quality:
High-quality, designed for clarity and detail
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.8L V6 (6G75)
Performance
Horsepower V6:
215 hp @ 5000 rpm (early models), 225 hp @ 5000 rpm (later models)
Torque V6:
255 lb-ft @ 3500 rpm (early models), 260 lb-ft @ 3750 rpm (later models)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Codes
Engine Codes:
6G75 (3.8L V6)
Cylinder Configuration
Cylinder Configuration:
V6
Displacement
Displacement:
3.8 Liters (3828 cc)
Valve Train
Valve Train:
SOHC (Single Overhead Camshaft) with 24 valves
Cooling System Type
Cooling System Type:
Water-cooled, pressure forced circulation
Coolant Type
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent OAT (Organic Acid Technology) coolant
Coolant Capacity
Coolant Capacity:
Approximately 8.5 Liters (8.9 US quarts)
🔧 Transmission
Standard
Standard Transmission:
4-speed Automatic Transmission (4F27E or F4A51 depending on year and drivetrain)
Optional
Optional Transmission:
None offered
Features
Transmission Features:
Electronically controlled, Adaptive shift control
Transmission Fluid Type
Transmission Fluid Type:
DIA QUEEN ATF-J2 or equivalent MERCON V compatible ATF
Transmission Fluid Capacity
Transmission Fluid Capacity:
Approximately 3.3 Liters (3.5 US quarts) for a fluid and filter change
📐 Dimensions
Exterior
Wheelbase:
113.8 inches (2890 mm)
Length:
192.1 inches (4879 mm)
Width:
74.2 inches (1885 mm)
Height:
67.5 inches (1715 mm)
Weights
Curb Weight FWD:
Approximately 4,123 lbs (1870 kg)
Curb Weight AWD:
Approximately 4,233 lbs (1920 kg)
Gross Vehicle Weight Rating Gvw:
Approximately 5,578 lbs (2530 kg)
Cargo
Cargo Volume Behind 3Rd Row:
Not applicable (2-row seating standard)
Cargo Volume Behind 2Nd Row:
Approximately 40.0 cubic feet (1133 L)
Maximum Cargo Volume:
Approximately 77.0 cubic feet (2180 L)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4 out of 5 stars (2003-2006 models)
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Brake Assist (BA)
Passive Features
Passive Features:
Front airbags, Front side-impact airbags, available Curtain airbags, Front seatbelt pretensioners
Brake System Type
Brake System Type:
Front: Ventilated Disc, Rear: Solid Disc
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Size Standard
Tire Size Standard:
P235/60R17 (common fitment, may vary by trim)
💡 Technology Features
Infotainment
Infotainment Features:
Available Rockford Fosgate premium audio system, CD player, optional navigation system (later models), auxiliary audio input.
Driver Assistance
Driver Assistance Features:
Cruise control, available rear parking sensors (late models).
Connectivity
Connectivity Features:
Basic connectivity options, no advanced Bluetooth or smartphone integration from the factory on earlier models.
🔧 Maintenance
Service Intervals Oil Change
Service Intervals Oil Change:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Service SN or newer)
Engine Oil Capacity:
Approximately 5.5 US quarts (5.2 Liters) with filter change
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
MERCON V compatible ATF or specified Mitsubishi fluid
Known Issues
Known Issues:
Possible transmission issues (harsh shifting, slipping), potential for oil leaks (valve cover gaskets, oil pan gaskets), occasional HVAC blower motor failures, timing belt replacement recommended at specified intervals (if applicable to specific engine variants, though the 6G75 is typically a timing chain). The provided manual would detail inspection and repair for these.
Timing Belt Replacement Interval
Timing Belt Replacement Interval:
Check specific model year for timing belt or chain. The 6G75 engine utilizes a timing chain, which generally does not require scheduled replacement unless issues arise. Previous models may have used timing belts.
Spark Plug Replacement Interval
Spark Plug Replacement Interval:
Approximately 60,000 - 100,000 miles, depending on spark plug type (e.g., iridium)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors, a Japanese automotive manufacturer with a history of producing durable and capable vehicles, often incorporating unique styling and advanced technology for their time.
Model Evolution
Model Evolution:
The Endeavor was first introduced for the 2003 model year as Mitsubishi's entry into the growing mid-size SUV segment. It was designed primarily for the North American market and shared its platform with the Mitsubishi Airtrek/Outlander.
Production
Production Location:
Normal, Illinois, USA (Mitsubishi Motors Manufacturing of America - MMMA)
Production Years
Production Years:
2003-2011
🏆 Awards & Recognition
Recognitions
Recognitions:
While not a segment leader in awards, the Endeavor was recognized for its comfortable ride and practicality within its class.
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