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Mitsubushi ENDEAVOR 2004-2007 Service Repair Manual 2005

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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Model Year Range: 2004-2007 Product Name: Mitsubishi Endeavor 2004-2007 Service Repair Manual (2005 Edition) 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover SUV Competitive Analysis Key Competitors: Ford Explorer, Toyota Highlander, Honda Pilot, Nissan Murano, Chevrolet TrailBlazer Key Features Value Proposition: Affordable, spacious, capable family SUV with available AWD Manual Benefit Diy Focus: Enables DIY repairs and maintenance, saving significant costs 📋 Manual Details Coverage Areas Coverage Scope: All models, all repairs A-Z Page Count Estimated Page Count: Extensive (specific count not provided, but implied to be comprehensive for all models/repairs) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (CD-ROM), Printable 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul for all applicable engines Transmission: Service, repair, diagnostics for automatic transmission Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts Suspension: Front and rear suspension components, alignment, shock absorbers, struts Brakes: Hydraulic system, ABS, disc brakes (front/rear), parking brake Steering: Power steering system, steering gear, column Electrical System: Full wiring schematics, charging system, starting system, lighting, accessories Body And Chassis: Body panel repair, interior trim, doors, glass, frame specifications Heating Ventilation Air Conditioning HVAC: System diagnostics, component repair, refrigerant handling Fuel System: Fuel pump, injectors, lines, tank, evaporative emissions system Cooling System: Radiator, water pump, thermostat, cooling fans, hoses Exhaust System: Catalytic converter, mufflers, pipes, hangers Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations Troubleshooting: Diagnostic procedures for various symptoms and fault codes Repair And Overhaul: Step-by-step instructions for component replacement and rebuilding Diagnostic Testing: Procedures for using diagnostic tools and interpreting data Component Replacement: Detailed guides for replacing all major and minor components Wiring Diagram Analysis: Interpretation and use of electrical schematics for diagnosis and repair Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds 📊 Manual Specifications File Format Digital Format: CD-ROM, compatible with Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS Print Quality Printability: All pages are printable, with option to enlarge images Binding Type Binding: Not applicable (digital format, printable pages) Paper Type Paper Quality: Not applicable (digital format, user prints on desired paper) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.8L V6 SOHC (6G75) Performance Horsepower 3.8L: Approx. 215-230 hp (varies slightly by year) Torque 3.8L: Approx. 255-260 lb-ft (varies slightly by year) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Engine Design Cylinder Configuration: V6 Engine Maintenance Timing Belt Or Chain: Timing Chain (for 6G75 V6 engine) 🔧 Transmission Standard Transmission Type: 4-speed automatic (INVECS-II) Optional AWD System: Available electronically controlled all-wheel drive (AWC) system Features Transmission Fluid Type: DIAMOND ATF SP-III (or equivalent) 📐 Dimensions Exterior Wheelbase: Approx. 110.2 inches (2799 mm) Length: Approx. 191.9 inches (4874 mm) Width: Approx. 75.0 inches (1905 mm) Height: Approx. 68.5 inches (1740 mm) Weights Curb Weight: Approx. 4,200 - 4,500 lbs (1905 - 2041 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (2004 model) NHTSA Front Impact Passenger: 5 Stars (2004 model) NHTSA Side Impact Front Seat: 4 Stars (2004 model) NHTSA Side Impact Rear Seat: 4 Stars (2004 model) NHTSA Rollover Resistance FWD: 4 Stars (2004 model) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Front airbags, available side curtain airbags 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate) Driver Assistance Cruise Control: Standard cruise control Connectivity Auxiliary Input: Optional auxiliary input jack on some models 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe use) / 7,500 miles or 6 months (normal use), check manual for specifics Engine Coolant Replacement: Initial 60,000 miles / 5 years, then every 30,000 miles / 2.5 years (consult manual for specific fluid type) Transmission Fluid Change: Recommended every 30,000-60,000 miles (severe use often necessitates more frequent changes) Fluid Specifications Engine Oil Spec: SAE 5W-30 API Service SM or higher (check owner's manual for exact specification and capacity) Power Steering Fluid: DIAMOND ATF SP-III (or equivalent power steering fluid) Brake Fluid: DOT 3 Known Issues Transmission Hard Shifts: Some owners report occasional hard shifts, often related to transmission fluid and valve body wear Power Steering Pump Leaks: Infrequent reports of power steering pump leaks or noisy pumps ABS Sensor Failures: Occasional ABS sensor failures leading to ABS warning lights Exhaust Manifold Cracks: While not rampant, some V6 engines can develop exhaust manifold cracks over time 📚 Vehicle History Brand Heritage Manufacturer: Mitsubishi Motors Corporation Model Evolution Generation 1: First Generation (2001-2006, with facelift in 2004) Production Assembly Location: Normal, Illinois, USA (for North American market) Model Introduction: Introduced for the 2001 model year 🏆 Awards & Recognition Recognitions Safety Award: Achieved 5-star frontal crash test ratings...
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Mitsubushi ENDEAVOR 2004-2007 Service Repair Manual 2005
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Endeavor
Model Year Range:
2004-2007
Product Name:
Mitsubishi Endeavor 2004-2007 Service Repair Manual (2005 Edition)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Crossover SUV
Competitive Analysis
Key Competitors:
Ford Explorer, Toyota Highlander, Honda Pilot, Nissan Murano, Chevrolet TrailBlazer
Key Features
Value Proposition:
Affordable, spacious, capable family SUV with available AWD
Manual Benefit
Diy Focus:
Enables DIY repairs and maintenance, saving significant costs
📋 Manual Details
Coverage Areas
Coverage Scope:
All models, all repairs A-Z
Page Count
Estimated Page Count:
Extensive (specific count not provided, but implied to be comprehensive for all models/repairs)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (CD-ROM), Printable
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul for all applicable engines
Transmission:
Service, repair, diagnostics for automatic transmission
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts
Suspension:
Front and rear suspension components, alignment, shock absorbers, struts
Brakes:
Hydraulic system, ABS, disc brakes (front/rear), parking brake
Steering:
Power steering system, steering gear, column
Electrical System:
Full wiring schematics, charging system, starting system, lighting, accessories
Body And Chassis:
Body panel repair, interior trim, doors, glass, frame specifications
Heating Ventilation Air Conditioning HVAC:
System diagnostics, component repair, refrigerant handling
Fuel System:
Fuel pump, injectors, lines, tank, evaporative emissions system
Cooling System:
Radiator, water pump, thermostat, cooling fans, hoses
Exhaust System:
Catalytic converter, mufflers, pipes, hangers
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations
Troubleshooting:
Diagnostic procedures for various symptoms and fault codes
Repair And Overhaul:
Step-by-step instructions for component replacement and rebuilding
Diagnostic Testing:
Procedures for using diagnostic tools and interpreting data
Component Replacement:
Detailed guides for replacing all major and minor components
Wiring Diagram Analysis:
Interpretation and use of electrical schematics for diagnosis and repair
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds
📊 Manual Specifications
File Format
Digital Format:
CD-ROM, compatible with Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS
Print Quality
Printability:
All pages are printable, with option to enlarge images
Binding Type
Binding:
Not applicable (digital format, printable pages)
Paper Type
Paper Quality:
Not applicable (digital format, user prints on desired paper)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.8L V6 SOHC (6G75)
Performance
Horsepower 3.8L:
Approx. 215-230 hp (varies slightly by year)
Torque 3.8L:
Approx. 255-260 lb-ft (varies slightly by year)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Engine Design
Cylinder Configuration:
V6
Engine Maintenance
Timing Belt Or Chain:
Timing Chain (for 6G75 V6 engine)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic (INVECS-II)
Optional
AWD System:
Available electronically controlled all-wheel drive (AWC) system
Features
Transmission Fluid Type:
DIAMOND ATF SP-III (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
Approx. 110.2 inches (2799 mm)
Length:
Approx. 191.9 inches (4874 mm)
Width:
Approx. 75.0 inches (1905 mm)
Height:
Approx. 68.5 inches (1740 mm)
Weights
Curb Weight:
Approx. 4,200 - 4,500 lbs (1905 - 2041 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2004 model)
NHTSA Front Impact Passenger:
5 Stars (2004 model)
NHTSA Side Impact Front Seat:
4 Stars (2004 model)
NHTSA Side Impact Rear Seat:
4 Stars (2004 model)
NHTSA Rollover Resistance FWD:
4 Stars (2004 model)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, available side curtain airbags
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate)
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Optional auxiliary input jack on some models
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe use) / 7,500 miles or 6 months (normal use), check manual for specifics
Engine Coolant Replacement:
Initial 60,000 miles / 5 years, then every 30,000 miles / 2.5 years (consult manual for specific fluid type)
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (severe use often necessitates more frequent changes)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 API Service SM or higher (check owner's manual for exact specification and capacity)
Power Steering Fluid:
DIAMOND ATF SP-III (or equivalent power steering fluid)
Brake Fluid:
DOT 3
Known Issues
Transmission Hard Shifts:
Some owners report occasional hard shifts, often related to transmission fluid and valve body wear
Power Steering Pump Leaks:
Infrequent reports of power steering pump leaks or noisy pumps
ABS Sensor Failures:
Occasional ABS sensor failures leading to ABS warning lights
Exhaust Manifold Cracks:
While not rampant, some V6 engines can develop exhaust manifold cracks over time
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Generation 1:
First Generation (2001-2006, with facelift in 2004)
Production
Assembly Location:
Normal, Illinois, USA (for North American market)
Model Introduction:
Introduced for the 2001 model year
🏆 Awards & Recognition
Recognitions
Safety Award:
Achieved 5-star frontal crash test ratings from NHTSA for certain model years
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