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Mitsubushi ENDEAVOR 2004-2008 Service Repair Manual 2005

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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Year: 2004-2008 Product Name: Mitsubishi Endeavor 2004-2008 Service Repair Manual Covered Years In Product: 2004, 2005, 2006, 2007, 2008 Codes Chassis Code: D5_P 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover SUV Competitive Analysis Competitors: Ford Edge, Toyota Highlander, Honda Pilot, Chevrolet Trailblazer Key Features Manual Value Proposition: Enables DIY repair, saving significant cost compared to dealership labor Manual Usability: Single-source digital manual, eliminating need for multiple books; printable pages for convenience 📋 Manual Details Coverage Areas All Models And Trims: Yes Repair Scope: A-Z Page Count Estimated Page Count: High volume of pages, specific number not provided but implied comprehensive Manual Type Type: Service and Repair Manual Source: Factory Dealer Technician Manual Language Language: English Format Format: CD-Manual Compatibility: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, Mac 📖 Manual Coverage Systems Covered Engine: Complete Engine Service, Repair, Diagnostics, Specifications Transmission: Automatic Transmission Service, Repair, Diagnostics, Specifications Drivetrain: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Systems, Driveshafts, Differentials Suspension: Front and Rear Suspension, Steering System, Wheel Alignment Brakes: Brake System Service, Diagnostics, ABS, Parking Brake Electrical: Full Electrical System Diagnostics, Wiring Schematics, Components Body And Frame: Body Panel Repair, Doors, Hood, Tailgate, Chassis Components HVAC: Heating, Ventilation, and Air Conditioning System Service and Repair Fuel System: Fuel Tank, Fuel Pump, Injectors, Evaporative Emission Control (EVAP) Cooling System: Radiator, Water Pump, Thermostat, Cooling Fan Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Pipes Interior: Seats, Dashboard, Trim Panels, Interior Lighting Exterior: Bumpers, Lights, Mirrors, Glass Safety Systems: Airbag System, Seatbelts Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks Diagnostics: Troubleshooting Common Problems, DTC Codes Interpretation, Component Testing Repair: Step-by-step repair procedures for all covered systems Rebuilding: Engine and Transmission Rebuild Procedures Installation: Component Installation and Replacement Technical Depth Depth: Factory Certified Level, Technician Specific Documentation Type: Complete Step-by-step Instructions, Diagrams, Illustrations, Wiring Schematics, Specifications 📊 Manual Specifications File Format File Type: CD-ROM (likely containing PDFs) Print Quality Printability: All pages printable, scalable images for enlarged copies Binding Type Binding: Digital (no physical binding) Paper Type Paper Type Analogy: N/A (Digital format, eliminates greasy/torn paper issues) ⚙️ Engine Specifications Primary Engine Engine Code: 6G75 Engine Type: SOHC V6 (3.8L) Displacement: 3797 cc (3.8 Liters) Performance Horsepower Approx: 225 hp @ 5750 rpm (for 2004-2006 models) Torque Approx: 255 lb-ft @ 3750 rpm (for 2004-2006 models) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Regular 87 Octane Recommended) Engine Management ECU Type: Proprietary Mitsubishi ECU (Specific model dependent, covered in manual) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Optional Optional Transmission: None for this model year range Features Transmission Control: Electronically Controlled with Overdrive Fluid Specifications Transmission Fluid Type: Diamond SP-III (or equivalent ATF) 📐 Dimensions Exterior Length: Approx. 192.1 inches (2004-2006), 196.0 inches (2007-2008) Width: Approx. 77.0 inches Height: Approx. 67.5 inches Weights Curb Weight: Approx. 4,200 - 4,500 lbs (depending on FWD/AWD and trim) Towing Capacity: 3,500 lbs (with optional tow package) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (Driver and Passenger) NHTSA Side Impact: 4 Stars (Front), 4 Stars (Rear Passenger) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Stability Control: Available Electronic Stability Control (ESC) - Introduced for 2007-2008 models Passive Features Airbags: Driver and Passenger Frontal Airbags, Available Side Curtain Airbags 💡 Technology Features Infotainment Audio System: AM/FM Stereo with CD Player, Optional Rockford Fosgate Premium Audio System Navigation: Optional Factory Navigation System Driver Assistance Rear Parking Assist: Optional Rear Parking Sensors Connectivity Auxiliary Input: Optional Auxiliary Input Jack for external audio devices 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first) with synthetic oil recommended Engine Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles Cabin Air Filter: Replace every 15,000 miles or annually Transmission Fluid Change: Replace every 60,000 miles under normal driving conditions, more frequently under severe use Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Engine Oil Capacity: Approx. 4.5 US quarts (4.3 Liters) with filter change Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent HOAT coolant Coolant Capacity: Approx. 8.9 US quarts (8.4 Liters) Known Issues Common Problem 1: Transmission issues, including rough shifting or slipping, particularly in earlier models. Common Problem 2: Catalytic converter failure or clogging. Common Problem 3: Power steering leaks or pump issues. Common Problem 4: Suspension component wear, such as ball joints or control arm bushings. 📚 Vehicle History Brand Heritage Brand Focus: Mitsubishi is a Japanese multinational conglomerate with a significant automotive division known for innovation and performance. Model Evolution First Generation: The Endeavor was introduced for the 2004 model year as Mitsubishi's entry into the popular mid-size SUV segment, built on a car-based platform. Mid Cycle Refresh: Received...
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Mitsubushi ENDEAVOR 2004-2008 Service Repair Manual 2005
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Endeavor
Year:
2004-2008
Product Name:
Mitsubishi Endeavor 2004-2008 Service Repair Manual
Covered Years In Product:
2004, 2005, 2006, 2007, 2008
Codes
Chassis Code:
D5_P
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Crossover SUV
Competitive Analysis
Competitors:
Ford Edge, Toyota Highlander, Honda Pilot, Chevrolet Trailblazer
Key Features
Manual Value Proposition:
Enables DIY repair, saving significant cost compared to dealership labor
Manual Usability:
Single-source digital manual, eliminating need for multiple books; printable pages for convenience
📋 Manual Details
Coverage Areas
All Models And Trims:
Yes
Repair Scope:
A-Z
Page Count
Estimated Page Count:
High volume of pages, specific number not provided but implied comprehensive
Manual Type
Type:
Service and Repair Manual
Source:
Factory Dealer Technician Manual
Language
Language:
English
Format
Format:
CD-Manual
Compatibility:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, Mac
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Service, Repair, Diagnostics, Specifications
Transmission:
Automatic Transmission Service, Repair, Diagnostics, Specifications
Drivetrain:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Systems, Driveshafts, Differentials
Suspension:
Front and Rear Suspension, Steering System, Wheel Alignment
Brakes:
Brake System Service, Diagnostics, ABS, Parking Brake
Electrical:
Full Electrical System Diagnostics, Wiring Schematics, Components
Body And Frame:
Body Panel Repair, Doors, Hood, Tailgate, Chassis Components
HVAC:
Heating, Ventilation, and Air Conditioning System Service and Repair
Fuel System:
Fuel Tank, Fuel Pump, Injectors, Evaporative Emission Control (EVAP)
Cooling System:
Radiator, Water Pump, Thermostat, Cooling Fan
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler, Pipes
Interior:
Seats, Dashboard, Trim Panels, Interior Lighting
Exterior:
Bumpers, Lights, Mirrors, Glass
Safety Systems:
Airbag System, Seatbelts
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks
Diagnostics:
Troubleshooting Common Problems, DTC Codes Interpretation, Component Testing
Repair:
Step-by-step repair procedures for all covered systems
Rebuilding:
Engine and Transmission Rebuild Procedures
Installation:
Component Installation and Replacement
Technical Depth
Depth:
Factory Certified Level, Technician Specific
Documentation Type:
Complete Step-by-step Instructions, Diagrams, Illustrations, Wiring Schematics, Specifications
📊 Manual Specifications
File Format
File Type:
CD-ROM (likely containing PDFs)
Print Quality
Printability:
All pages printable, scalable images for enlarged copies
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper Type Analogy:
N/A (Digital format, eliminates greasy/torn paper issues)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G75
Engine Type:
SOHC V6 (3.8L)
Displacement:
3797 cc (3.8 Liters)
Performance
Horsepower Approx:
225 hp @ 5750 rpm (for 2004-2006 models)
Torque Approx:
255 lb-ft @ 3750 rpm (for 2004-2006 models)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Regular 87 Octane Recommended)
Engine Management
ECU Type:
Proprietary Mitsubishi ECU (Specific model dependent, covered in manual)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Optional
Optional Transmission:
None for this model year range
Features
Transmission Control:
Electronically Controlled with Overdrive
Fluid Specifications
Transmission Fluid Type:
Diamond SP-III (or equivalent ATF)
📐 Dimensions
Exterior
Length:
Approx. 192.1 inches (2004-2006), 196.0 inches (2007-2008)
Width:
Approx. 77.0 inches
Height:
Approx. 67.5 inches
Weights
Curb Weight:
Approx. 4,200 - 4,500 lbs (depending on FWD/AWD and trim)
Towing Capacity:
3,500 lbs (with optional tow package)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (Driver and Passenger)
NHTSA Side Impact:
4 Stars (Front), 4 Stars (Rear Passenger)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Available Electronic Stability Control (ESC) - Introduced for 2007-2008 models
Passive Features
Airbags:
Driver and Passenger Frontal Airbags, Available Side Curtain Airbags
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with CD Player, Optional Rockford Fosgate Premium Audio System
Navigation:
Optional Factory Navigation System
Driver Assistance
Rear Parking Assist:
Optional Rear Parking Sensors
Connectivity
Auxiliary Input:
Optional Auxiliary Input Jack for external audio devices
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first) with synthetic oil recommended
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Cabin Air Filter:
Replace every 15,000 miles or annually
Transmission Fluid Change:
Replace every 60,000 miles under normal driving conditions, more frequently under severe use
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
Approx. 4.5 US quarts (4.3 Liters) with filter change
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent HOAT coolant
Coolant Capacity:
Approx. 8.9 US quarts (8.4 Liters)
Known Issues
Common Problem 1:
Transmission issues, including rough shifting or slipping, particularly in earlier models.
Common Problem 2:
Catalytic converter failure or clogging.
Common Problem 3:
Power steering leaks or pump issues.
Common Problem 4:
Suspension component wear, such as ball joints or control arm bushings.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi is a Japanese multinational conglomerate with a significant automotive division known for innovation and performance.
Model Evolution
First Generation:
The Endeavor was introduced for the 2004 model year as Mitsubishi's entry into the popular mid-size SUV segment, built on a car-based platform.
Mid Cycle Refresh:
Received a minor refresh for the 2007 model year, including updated styling, improved interior materials, and the addition of available ESC.
Production
Assembly Location:
Normal, Illinois, USA (by Mitsubishi Motors North America)
Production Run:
2003-2011
🏆 Awards & Recognition
Recognitions
Safety Award Example:
Achieved 5-star frontal crash test ratings from NHTSA, indicating strong occupant protection.
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