This manual covers the Mitsubishi Diesel Forklift Truck, specifically models FD100NM1, FD100NM1S, FD120NM1, FD120NM1S, FD135NM1, FD135NM1S, FD150ANM1, and FD150ANM1S. These forklifts are designed for heavy-duty industrial material handling, built with the renowned durability and reliability characteristic of Mitsubishi equipment. The NM1 and ANM1 series represent robust configurations engineered for demanding operational environments, featuring diesel power and a 3-speed powershift transmission for efficient material movement. With nominal lifting capacities ranging from 10,000 lbs to 15,000 lbs, these machines are essential tools in warehouses, manufacturing facilities, and logistics operations. This comprehensive workshop service manual provides essential information for the operation, maintenance, and repair of your Mitsubishi Diesel Forklift Truck. Spanning 630 pages, it details mechanical systems including the cooling, power train, axles, brakes, steering, mast, and forks, as well as electrical systems and controllers. The manual offers step-by-step repair and disassembly instructions, routine maintenance procedures, fluid specifications, troubleshooting guides, and detailed circuit diagrams. It is designed to assist owners, mechanics, and technicians in performing accurate diagnostics, preventative maintenance, and complex repairs, ensuring the continued optimal performance and longevity of the equipment. 🏷️ Basic Information Identification Make: Mitsubishi Model: Diesel Forklift Truck Codes Covered Models: FD100NM1, FD100NM1S, FD120NM1, FD120NM1S, FD135NM1, FD135NM1S, FD150ANM1, FD150ANM1S Serial Number Ranges: FD100NM1/S: F15E-90011-99999, FD120NM1/S: F15E-90011-99999, FD135NM1/S: F15E-90011-99999, FD150ANM1/S: F24C-20011-39999 Generation Model Series Designation: NM1 and ANM1 indicate specific design and capacity configurations within Mitsubishi's forklift line. 👋 Introduction Market Position Application Segment: Heavy-duty industrial material handling equipment Key Features Manual Value Proposition: Original factory documentation ensuring accuracy and completeness for maintenance and repair Competitive Analysis Competitor Manuals Comparison: Provides more in-depth technical data and schematics compared to generic repair guides 📋 Manual Details Coverage Areas Primary Focus: Operation, Maintenance, and Repair Page Count Total Pages: 630 Manual Type Type: Workshop Service Manual Classification: Factory Service Manual / Workshop Manual Language Primary Language: English Format Digital Format: PDF Download Delivery Method: Digital Download 📖 Manual Coverage Systems Covered Mechanical Systems: Cooling System, Power Train, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Mast and Forks, Side Shifter, Fork Positioner Electrical Systems: Electrical System, Controllers, Circuit Diagrams Powertrain Components: Engine, clutch, torque converter, powershift transmission, drive axles. Chassis Components: Steering, braking, suspension (if applicable), frame, mast, forks, carriage. Hydraulic System Details: Covers hydraulic pump, control valves, cylinders, hoses, and filtration system. Includes troubleshooting and repair of hydraulic circuits. Controller Systems: Diagnostic and functional information for onboard control units managing powertrain and operational functions. Procedures Included Diagnostic Procedures: Troubleshooting for all covered systems, including electrical and hydraulic faults Maintenance Procedures: Routine maintenance tasks, fluid checks and changes, filter replacements, component inspections Repair Procedures: Step-by-step instructions for disassembling, repairing, and reassembling major components and systems Installation Procedures: Guidance on installation of specific attachments or replacement parts Troubleshooting Guides: Systematic guides for diagnosing and resolving operational faults. Torque Specifications: Essential torque values for critical fasteners across all systems. Adjustment Procedures: Procedures for adjusting brake systems, steering linkages, and hydraulic control valves. Recalibration Procedures: Procedures for recalibrating sensors or control modules if applicable. Technical Depth Diagnostic Capabilities: Advanced diagnostics including electrical system interpretation and troubleshooting of control modules Repair Complexity: Comprehensive coverage from basic adjustments to complete overhauls of engine, transmission, hydraulics, and chassis components Schematic Information: Detailed circuit diagrams for electrical and hydraulic systems, including how to read and interpret them Schematic Details: Detailed hydraulic and electrical schematics with component identification and flow paths. Special Tooling: Identification of required special tools for specific repair procedures. Wiring Diagrams: Comprehensive electrical wiring diagrams with component locations and pin-outs. Troubleshooting Flowcharts: Step-by-step flowcharts for diagnosing common electrical and mechanical faults. 📊 Manual Specifications File Format Format Type: PDF Print Quality Printability: Printable without restrictions File Features Searchability: Searchable text for quick information retrieval Navigation: Includes bookmarks for easy navigation Content Quality Illustrations: High-quality illustrated diagrams and images ⚙️ Engine Specifications Primary Engine Fuel Type: Diesel Engine Manufacturer: Likely Mitsubishi or a specified third-party diesel engine supplier (specifics within manual). Performance Horsepower Range: Not explicitly specified, but models indicate lifting capacities from 10,000 lbs (FD100NM1) to 15,000 lbs (FD150ANM1) Fuel System System Type: Diesel Injection System (details to be found within manual) 🔧 Transmission Standard Type: 3-Speed Powershift Transmission Features Transmission Control: Powershift for smooth gear changes under load 📐 Dimensions Weights Approximate Operating Weight: Varies by model (e.g., FD100NM1 likely around 10,000-12,000 lbs, FD150ANM1 likely around 15,000-18,000 lbs - specific data within manual) Load Center: Load center specifications relevant to lifting capacity (detailed in manual). Lifting Capacity Nominal Capacity: FD100NM1/NM1S: 10,000 lbs (4535 kg), FD120NM1/NM1S: 12,000 lbs (5443 kg), FD135NM1/NM1S: 13,500 lbs (6123 kg), FD150ANM1/ANM1S: 15,000 lbs (6804 kg) Mast And Forks Mast Type Options: Covers various mast types (e.g., Duplex, Triplex) and their associated lift heights and free lift specifications (details in manual). 🛡️ Safety Features Active Features Braking System: Hydraulic brake...