Basic Information Identification Make: Mitsubishi Model: FD15 Product Type: Workshop Service Manual Product Format: PDF Download Introduction Market Position Market Segment: Industrial Material Handling Equipment - Forklift Trucks Competitive Analysis Competitors: Competes with models from Toyota, Komatsu, Nissan, Caterpillar, Hyster-Yale, Crown Equipment in the IC counterbalance forklift market. Key Features Key Features Of Vehicle: Designed for robust material handling in various industrial environments. Known for durability and operator comfort (specific features depend on exact configuration). Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair, servicing, and troubleshooting for the Mitsubishi FD15 Forklift Truck. Page Count Estimated Page Count: Refer to manual for specific count; typically 500+ pages for a comprehensive forklift workshop manual. Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, ignition system (if applicable for diesel), cooling system, lubrication system, exhaust system. Transmission Systems: Automatic transmission (e.g., torque converter type), hydraulic transmission control, clutch system, drive axle. Hydraulic Systems: Hydraulic pump, control valve, lift/tilt cylinders, power steering system, hydraulic fluid specifications and maintenance. Electrical Systems: Wiring diagrams, starter motor, alternator, battery, lighting, instrument panel, safety interlocks, diagnostic codes. Chassis And Steering: Frame, steering mechanism, front axle, rear axle, suspension components. Braking Systems: Brake system operation, brake linings, hydraulic brake components, parking brake. Safety Systems Safety Features Coverage: Operator presence system, load capacity information, mast safety interlocks, operator restraint systems. Procedures Included Maintenance Procedures: Scheduled maintenance intervals, lubrication points and schedules, filter replacement, fluid checks and changes. Diagnostic Procedures: Troubleshooting guides for common and uncommon faults, diagnostic trouble codes (DTCs) and their meanings, systematic fault finding. Repair Procedures: Step-by-step disassembly and reassembly instructions for all major components (engine, transmission, hydraulics, mast, etc.), torque specifications for fasteners. Overhaul Procedures: Detailed instructions for rebuilding major assemblies, including engine, transmission, and hydraulic pump. Component Replacement: Guidance on replacing wear items such as filters, seals, bearings, and specific forklift components. Technical Depth Technical Depth Level: In-depth, covering from routine maintenance to complete engine and transmission overhauls, including electrical diagnostics. Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Likely searchable text within the PDF for quick information retrieval. Engine Specifications Primary Engine Engine Type: Internal Combustion (IC) - Likely Diesel (specific model depends on variant) Performance Typical Horsepower Range: Approximately 40-60 HP (depending on specific engine variant fitted) Typical Torque Range: Engine torque figures would vary significantly based on specific engine model. Fuel System Fuel Type: Diesel Injection System: Likely direct injection or common rail, depending on the engine model and year. Cooling System Cooling Method: Water-cooled via radiator and fan. Lubrication System Lubrication Method: Pressurized lubrication system with oil pump and filter. Transmission Standard Transmission Type: Automatic Transmission (Torque Converter Type) Optional Optional Transmission: N/A for standard FD15 configuration, but variations may exist in specific regional models. Features Transmission Features: Power-shift capabilities for smooth gear changes under load, potentially with inching control. Dimensions Exterior Forklift Lift Capacity: Typically around 1.5 to 2.0 tons (3000-4000 lbs) at a standard 500mm load center. Mast Height Lowered: Varies by mast type (e.g., standard, duplex, triplex); typically in the range of 2000-2500 mm. Mast Height Lifted: Varies significantly based on mast configuration; can range from 3000 mm to over 6000 mm. Overall Length: Approx. 2500-2800 mm (excluding forks). Overall Width: Approx. 1100-1200 mm. Weights Operating Weight: Typically in the range of 2500-3000 kg. Safety Features Ratings Safety Standards Compliance: Designed to meet relevant industry safety standards (e.g., ANSI B56.1, EN standards). Active Features Active Safety Features: Operator presence system (senses operator), audible backup alarm, parking brake, responsive hydraulic controls. Passive Features Passive Safety Features: Operator overhead guard, seat belt, sturdy mast construction, load backrest, brake lights, warning lights. Technology Features Infotainment Infotainment Features: Basic operator display and controls; not typically equipped with advanced infotainment systems. Driver Assistance Driver Assistance Features: Focus on functional safety; may include tilt-lock, load-sensing hydraulics depending on configuration. Connectivity Connectivity Options: None typically built-in; fleet management systems could be retrofitted. Maintenance Service Intervals Daily Checks: Check fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire pressure, horn, lights, brakes, lift mechanism for proper operation. Inspect for leaks. Scheduled Maintenance Intervals: Intervals typically range from 250 hours to 500 hours or annually, depending on operating conditions. Key items include oil changes, filter replacements (oil, fuel, air, hydraulic), greasing points, and inspection of wear items. Fluid Specifications Engine Oil Specification: API CG-4 or higher, SAE 15W-40 diesel engine oil recommended (verify with manual for specific engine). Hydraulic Fluid Specification: ISO VG 46 or equivalent anti-wear hydraulic fluid. Transmission Fluid Specification: Refer to manual for...