The Mitsubishi FG15 Forklift Trucks represent a robust and reliable solution for material handling applications, built with the durability and operational efficiency synonymous with the Mitsubishi brand. These industrial forklifts are engineered for demanding environments, offering a blend of operator comfort and performance. Known for their sturdy construction and consistent reliability, the FG15 series is designed to maximize productivity in warehouse and yard operations, competing effectively within its class through a focus on essential functionality and long-term value. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of Mitsubishi FG15 Forklift Trucks. It covers all essential systems, including the powertrain, chassis, controls, and electrical components, offering in-depth procedures for scheduled maintenance, troubleshooting, and complete component overhauls. The manual is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, safety, and longevity of their equipment through clear, high-resolution information and diagnostic support. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG15 Forklift Trucks Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: Industrial Forklift Trucks, specifically designed for material handling applications. Competitive Analysis Competitors: Competes with similar capacity forklifts from brands like Toyota, Hyster, Yale, Komatsu, and Crown. Key Features Durability And Reliability: Mitsubishi forklifts are known for their robust construction and operational reliability in demanding environments. Operator Comfort: Ergonomic design and operator-focused features to enhance productivity and reduce fatigue. Efficiency: Optimized for fuel efficiency and performance in various material handling tasks. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for Mitsubishi FG15 Forklift Trucks Page Count Estimated Pages: Highly comprehensive, often exceeding 500 pages for such industrial equipment. Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (gasoline/LPG), transmission, drivetrain, cooling system, fuel system Chassis And Controls: Steering system, braking system, hydraulic system, mast and lift mechanisms, operator controls Electrical: Starter system, charging system, ignition system, lighting, instrumentation, wiring diagrams Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacements Troubleshooting: Diagnostic procedures, fault finding, common problems and solutions Repair And Overhaul: Engine overhaul, transmission repair, hydraulic component replacement, chassis component repair Technical Depth Depth: Comprehensive, covering everything from routine adjustments to complete component rebuilds and diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Quality: High-resolution, with clear diagrams and text suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Likely a Mitsubishi industrial engine, typically gasoline or LPG (Liquid Propane Gas) powered for this class. Engine Displacement: Specific displacement varies but generally in the 1.5L to 2.5L range for this capacity class. (e.g., S4S, 4G63-based variants). Performance Horsepower: Approximate horsepower in the range of 40-60 HP, depending on the specific engine variant. Torque: Torque figures are optimized for lifting and low-speed maneuverability. Fuel System Fuel Type: Gasoline or LPG (often configurable) Carburetion Injection: Likely carburetor or basic fuel injection depending on the specific model year and engine. 🔧 Transmission Standard Type: Automatic (Torque Converter) Transmission Gear Selection: Forward, Neutral, Reverse Optional Optional Types: While less common in this class, manual transmissions are highly unlikely. Potential variations in torque converter ratios or specific transmissions depending on regional options. Features Cooling: Integrated transmission oil cooler, often with a dedicated heat exchanger. 📐 Dimensions Exterior Lift Capacity: Approximately 1500 kg (3300 lbs) at a standard 500mm load center. Mast Height: Varies significantly based on mast configuration (e.g., 2-stage, 3-stage) and collapsed/extended heights. Overall Length: Engineered for maneuverability in warehouse and yard environments. Weights Operating Weight: Typically in the range of 2500-3000 kg, depending on configuration and mast. 🛡️ Safety Features Ratings Certification: Must comply with relevant ANSI/OSHA standards (or equivalent international safety standards) for forklift operation. Active Features Braking System: Hydraulic power brakes, often drum brakes or wet disc brakes for durability. Steering System: Power steering, typically hydrostatic, for precise control. Passive Features Overhead Guard: Standard feature to protect the operator from falling loads. Seatbelt: Standard safety restraint for the operator. 💡 Technology Features Infotainment Features: Basic operator controls, instrumentation (hour meter, fuel gauge, warning lights). Advanced infotainment systems are not typically featured. Driver Assistance Features: Primary assistance comes from the power steering and ergonomic control layout. Connectivity Features: No standard connectivity features like Bluetooth or Wi-Fi. Diagnostic ports for service are standard. 🔧 Maintenance Service Intervals Oil Change Engine: Typically every 250-500 operating hours, or annually, depending on operating conditions. Hydraulic Fluid Change: Recommended at 1000-2000 operating hours, or as per manual specifications. Fluid Specifications Engine Oil Viscosity: Commonly SAE 10W-30 or 15W-40 for industrial gasoline/LPG engines, refer to manual for exact spec. Hydraulic Fluid Type: AW (Anti-Wear) hydraulic fluid, ISO VG 32 or 46 is typical. Refer to manual for exact specification and capacity. Transmission Fluid Type: Automatic...