🏷️ Basic Information Identification Make: Mitsubishi Model: FGC Series Forklift Trucks Product Name: Mitsubishi FGC15K, FGC18K, FGC20K, FG20K HO, FGC25K, FGC25K HO, FGC30K Forklift Trucks Service Repair Workshop Manual Codes Model Codes: FGC15K, FGC18K, FGC20K, FG20K HO, FGC25K, FGC25K HO, FGC30K 👋 Introduction Market Position Industry Segment: Mitsubishi's FGC Series represents a line of reliable internal combustion engine (ICE) cushion tire forklifts, designed for general warehousing, manufacturing, and light industrial applications. They compete in the mid-range capacity forklift market. Application Suitability: Ideal for indoor use on smooth concrete surfaces, such as warehouses, distribution centers, manufacturing plants, and retail environments, due to its cushion tires. Competitive Analysis Competitors: Competes with similar models from manufacturers like Toyota (e.g., 8-Series), Hyster, Yale, Komatsu, and Clark in the 1.5 to 3.0 ton capacity range. Key Features Product Highlights: Known for robust construction, reliable gasoline or LPG engines (common in this series), operator comfort features, and a focus on durability for demanding environments. 'HO' likely denotes 'High Output' or a specific configuration variant. Operator Compartment Design: Emphasis on operator visibility, ergonomic controls, and comfortable seating to reduce fatigue during extended use. The manual will detail dashboard layout and control functions. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and workshop procedures for the specified Mitsubishi FGC Series forklift models. Page Count Estimated Page Count: Hundreds (specific number not provided, but typical for comprehensive workshop manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English (assumed, standard for technical documentation of this nature) Format Format: Downloadable Digital File (e.g., PDF) 📖 Manual Coverage Systems Covered Major Systems: Engine, Powertrain (Transmission/Drive Axle), Hydraulic System, Steering System, Braking System, Electrical System (including charging and ignition), Fuel System, Cooling System, Chassis, Mast Assembly, Operator Compartment, Attachments, Safety Systems. Drivetrain: Detailed information on the drive axle, differential, and final drive, including lubrication, bearing adjustments, and potential seal replacements. Hydraulic System: Comprehensive coverage of the hydraulic pump, control valve, cylinders (lift, tilt, side-shift), hoses, and filters. Includes troubleshooting for pressure loss, leaks, and slow operation. Electrical System: Includes detailed wiring diagrams for all circuits (starting, charging, lighting, instrumentation, safety interlocks), troubleshooting guides for electrical faults, and specifications for batteries, starters, and alternators. Mast And Forks: Covers the inspection, maintenance, and repair of the mast channels, rollers, chains, hydraulic lift cylinders, and fork attachments. Includes procedures for lubrication and potential chain adjustment. Steering System: Covers the hydraulic steering gearbox, steering cylinder, tie rods, and steering wheel linkage. Includes bleeding procedures and alignment specifications. Braking System: Detailed information on the hydraulic brake system, including master cylinder, brake boosters, wheel cylinders/calipers, brake pads/shoes, and brake fluid. Includes bleeding and adjustment procedures. Procedures Included Repair And Maintenance: Routine maintenance schedules, diagnostic procedures, component troubleshooting, disassembly and reassembly of major components, repair techniques, adjustments, specifications, wiring diagrams, hydraulic schematics, torque values. Troubleshooting Guides: Systematic diagnostic charts for identifying and resolving common and uncommon problems across all major vehicle systems, often organized by symptom. Component Overhaul: Detailed instructions for the complete disassembly, inspection, repair, and reassembly of key components such as the engine, transmission, hydraulic pump, and cylinders. Adjustment Procedures: Specific guidance on making necessary adjustments to brakes, parking brake, steering system, and hydraulic control linkages to ensure optimal performance and safety. Lubrication Schedule: Detailed diagrams and tables indicating all lubrication points (grease fittings, oil points) and recommended lubrication intervals and types (grease, oil). Technical Depth Level Of Detail: In-depth technical information suitable for qualified mechanics and service technicians, covering everything from basic adjustments to complete unit overhauls. Diagnostic Tools: While often not requiring specialized electronic diagnostic tools like automotive scanners, the manual will guide technicians on using multimeters, pressure gauges, and specialized mechanical tools for diagnosis and repair. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - common for workshop manuals, allowing for searchability and easy printing. Searchability: Typically, PDF manuals include a searchable text layer, allowing users to quickly find specific terms, part numbers, or procedures. Print Quality Clarity And Resolution: High-resolution, enabling clear viewing of diagrams, illustrations, and text. Assumed to be designed for clear reproduction of technical drawings. Diagram Clarity: Essential for understanding complex assemblies and electrical schematics. The manual's quality ensures these are legible and accurate. Binding Type Physical Binding: N/A (Digital Download) Paper Type Physical Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion Engine (ICE) - typically LPG (Liquefied Petroleum Gas) or Gasoline. Specific engine models vary by capacity and region. Engine Cooling: Liquid-cooled, typically via a radiator, fan, and coolant. The manual provides specifications for coolant type and capacity, and procedures for flushing and refilling. Performance Capacity Range: Ranges from 1.5 to 3.0 metric tons (approximately 3,000 lbs to 6,000 lbs) based on model designation (e.g., 15K, 18K, 20K, 25K, 30K). Torque Specifications: While specific HP/Torque figures are model...