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Mitsubishi FTO 1994 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Year: 1994 Codes Chassis Code: DE2A Engine Code Primary: 4G93 Engine Code Optional: 6A12 Generation Generation Designation: First Generation (DE Series) Generation Production Years: 1994-2000 👋 Introduction Market Position Vehicle Segment: Compact Sports Coupe Target Audience: Enthusiasts seeking performance and sporty styling Competitive Analysis Competitors 1994: Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6 Key Features Design Philosophy: Aerodynamic styling, driver-focused cockpit, sporty handling Unique Selling Points: Unique styling, available V6 engine, advanced (for its time) features like Active Yaw Control (AYC) on later models (though not typically 1994 base models). 📋 Manual Details Coverage Areas Coverage Scope: Full Service Repair and Maintenance Page Count Estimated Page Count: Extensive (Specific count not provided, typical for full service manuals) Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download Delivery Method: Instant Download Compatibility: All Windows and Mac OS versions Requirements Software Requirements: Adobe PDF Reader, WinRAR 📖 Manual Coverage Systems Covered Engine: All engine variants, internal components, cooling, lubrication, fuel, ignition, emissions Transmission: Manual and Automatic transmission systems, overhaul, troubleshooting Drivetrain: Front-wheel drive, differentials, driveshafts, CV joints Suspension: Front and rear suspension components, geometry, alignment Steering: Power steering system, components, troubleshooting Brakes: Brake system components (discs, pads, calipers, master cylinder, ABS), hydraulic system Electrical: Complete electrical system, wiring diagrams, lighting, charging, starting, ignition, sensors, ECUs Body And Chassis: Body panels, structural components, interior trim, exterior trim, glass Climate Control: Heating, ventilation, and air conditioning (HVAC) system Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, symptom-based diagnosis, fault code interpretation Repair: Component removal, installation, and repair for all major vehicle systems Rebuilding: Engine and transmission overhaul procedures Restoration: Guidance for refurbishing and restoring specific components and systems Electrical Service: Detailed diagnosis and repair of electrical issues with wiring diagrams Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics Detail Level: Detailed sub-steps, notes, cautions, and warnings for critical information Illustrations: Detailed illustrations, drawings, and photos Diagrams: Includes comprehensive wiring diagrams and diagnostic flowcharts 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Searchability: Likely searchable text within PDF Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G93 Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1834 cc Bore X Stroke: 81.0 mm x 88.0 mm Compression Ratio: 9.5:1 (approx.) Fuel Induction: Multi-point Fuel Injection (MPI) Horsepower Est: 125-135 PS (approx. 92-100 kW) Torque Est: 170-180 Nm (approx. 125-133 lb-ft) Optional Engine Engine Code: 6A12 Engine Type: V6, SOHC, 24-valve Displacement: 2000 cc Bore X Stroke: 75.5 mm x 73.7 mm Compression Ratio: 9.0:1 (approx.) Fuel Induction: Multi-point Fuel Injection (MPI) Horsepower Est: 168-170 PS (approx. 124-125 kW) Torque Est: 187-190 Nm (approx. 138-140 lb-ft) Fuel System Fuel Type: Unleaded Gasoline Fuel Octane Rating: RON 95 or higher recommended 🔧 Transmission Standard Type Primary: 5-speed Manual Optional Type Optional: 4-speed INVECS-II Automatic (with Sportronic shifter on some trims) Features Clutch Type: Hydraulic, Dry Single Plate Transmission Fluid Type: Refer to manual for specific grades (e.g., API GL-4 for manual, ATF SP-II for automatic) 📐 Dimensions Exterior Length Mm: 4370 mm (approx.) Width Mm: 1730 mm (approx.) Height Mm: 1315 mm (approx.) Wheelbase Mm: 2500 mm (approx.) Front Track Mm: 1490 mm (approx.) Rear Track Mm: 1480 mm (approx.) Weights Curb Weight Kg Est: 1200-1350 kg (depending on engine/transmission) 🛡️ Safety Features Ratings Safety Standards: Conformed to Japanese domestic market safety regulations of the era. Active Features ABS: Optional (Available on higher trims and some models) Ayc: Available on later/higher performance variants (e.g., GSR models), but less common on early 1994 models. Covered if present in manual. Passive Features Airbags: Driver airbag often standard on higher trims, passenger airbag less common for 1994. Seatbelts: 3-point front seatbelts with pretensioners (standard on most models). 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM Radio/Cassette player, often with optional CD changer compatibility. Display: Basic dashboard instrumentation, climate controls. Driver Assistance Traction Control: Traction Control System (TCS) was an option on some later models, but rare on early 1994. Cruise Control: Optional feature on higher trim levels. Connectivity Connectivity Features: Primarily mechanical and basic electrical systems, no modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 km or 6-12 months, whichever comes first (refer to manual for specifics). Air Filter Replacement: Every 20,000-30,000 km or as needed based on driving conditions. Spark Plug Replacement: Every 40,000-100,000 km depending on plug type (e.g., standard vs. iridium). Timing Belt Replacement: Typically every 80,000-100,000 km for 4G93 and 6A12 engines (critical maintenance item). Fluid Specifications Engine Oil Viscosity: Refer to manual: commonly 5W-30 or 10W-40 (check ambient temperature range)....
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Mitsubishi FTO 1994 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Year:
1994
Codes
Chassis Code:
DE2A
Engine Code Primary:
4G93
Engine Code Optional:
6A12
Generation
Generation Designation:
First Generation (DE Series)
Generation Production Years:
1994-2000
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Coupe
Target Audience:
Enthusiasts seeking performance and sporty styling
Competitive Analysis
Competitors 1994:
Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6
Key Features
Design Philosophy:
Aerodynamic styling, driver-focused cockpit, sporty handling
Unique Selling Points:
Unique styling, available V6 engine, advanced (for its time) features like Active Yaw Control (AYC) on later models (though not typically 1994 base models).
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service Repair and Maintenance
Page Count
Estimated Page Count:
Extensive (Specific count not provided, typical for full service manuals)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Delivery Method:
Instant Download
Compatibility:
All Windows and Mac OS versions
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
📖 Manual Coverage
Systems Covered
Engine:
All engine variants, internal components, cooling, lubrication, fuel, ignition, emissions
Transmission:
Manual and Automatic transmission systems, overhaul, troubleshooting
Drivetrain:
Front-wheel drive, differentials, driveshafts, CV joints
Suspension:
Front and rear suspension components, geometry, alignment
Steering:
Power steering system, components, troubleshooting
Brakes:
Brake system components (discs, pads, calipers, master cylinder, ABS), hydraulic system
Electrical:
Complete electrical system, wiring diagrams, lighting, charging, starting, ignition, sensors, ECUs
Body And Chassis:
Body panels, structural components, interior trim, exterior trim, glass
Climate Control:
Heating, ventilation, and air conditioning (HVAC) system
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, fault code interpretation
Repair:
Component removal, installation, and repair for all major vehicle systems
Rebuilding:
Engine and transmission overhaul procedures
Restoration:
Guidance for refurbishing and restoring specific components and systems
Electrical Service:
Detailed diagnosis and repair of electrical issues with wiring diagrams
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics
Detail Level:
Detailed sub-steps, notes, cautions, and warnings for critical information
Illustrations:
Detailed illustrations, drawings, and photos
Diagrams:
Includes comprehensive wiring diagrams and diagnostic flowcharts
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Searchability:
Likely searchable text within PDF
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G93
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1834 cc
Bore X Stroke:
81.0 mm x 88.0 mm
Compression Ratio:
9.5:1 (approx.)
Fuel Induction:
Multi-point Fuel Injection (MPI)
Horsepower Est:
125-135 PS (approx. 92-100 kW)
Torque Est:
170-180 Nm (approx. 125-133 lb-ft)
Optional Engine
Engine Code:
6A12
Engine Type:
V6, SOHC, 24-valve
Displacement:
2000 cc
Bore X Stroke:
75.5 mm x 73.7 mm
Compression Ratio:
9.0:1 (approx.)
Fuel Induction:
Multi-point Fuel Injection (MPI)
Horsepower Est:
168-170 PS (approx. 124-125 kW)
Torque Est:
187-190 Nm (approx. 138-140 lb-ft)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
RON 95 or higher recommended
🔧 Transmission
Standard
Type Primary:
5-speed Manual
Optional
Type Optional:
4-speed INVECS-II Automatic (with Sportronic shifter on some trims)
Features
Clutch Type:
Hydraulic, Dry Single Plate
Transmission Fluid Type:
Refer to manual for specific grades (e.g., API GL-4 for manual, ATF SP-II for automatic)
📐 Dimensions
Exterior
Length Mm:
4370 mm (approx.)
Width Mm:
1730 mm (approx.)
Height Mm:
1315 mm (approx.)
Wheelbase Mm:
2500 mm (approx.)
Front Track Mm:
1490 mm (approx.)
Rear Track Mm:
1480 mm (approx.)
Weights
Curb Weight Kg Est:
1200-1350 kg (depending on engine/transmission)
🛡️ Safety Features
Ratings
Safety Standards:
Conformed to Japanese domestic market safety regulations of the era.
Active Features
ABS:
Optional (Available on higher trims and some models)
Ayc:
Available on later/higher performance variants (e.g., GSR models), but less common on early 1994 models. Covered if present in manual.
Passive Features
Airbags:
Driver airbag often standard on higher trims, passenger airbag less common for 1994.
Seatbelts:
3-point front seatbelts with pretensioners (standard on most models).
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM Radio/Cassette player, often with optional CD changer compatibility.
Display:
Basic dashboard instrumentation, climate controls.
Driver Assistance
Traction Control:
Traction Control System (TCS) was an option on some later models, but rare on early 1994.
Cruise Control:
Optional feature on higher trim levels.
Connectivity
Connectivity Features:
Primarily mechanical and basic electrical systems, no modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km or 6-12 months, whichever comes first (refer to manual for specifics).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 40,000-100,000 km depending on plug type (e.g., standard vs. iridium).
Timing Belt Replacement:
Typically every 80,000-100,000 km for 4G93 and 6A12 engines (critical maintenance item).
Fluid Specifications
Engine Oil Viscosity:
Refer to manual: commonly 5W-30 or 10W-40 (check ambient temperature range).
Coolant Type:
Ethylene Glycol-based, long-life coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Idle Control Valve:
Can become dirty and cause rough idle or stalling.
Cooling System:
Radiator and hoses can degrade over time, leading to leaks. Thermostat failure is also possible.
Transmission Mounts:
Can wear out, leading to vibration or clunking during acceleration/deceleration.
Cv Joints:
Protective boots can tear, leading to premature wear and clicking noises during turns.
Electrical Connectors:
Corrosion in connectors, especially in engine bay and under car, can cause intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors, known for its diverse range of vehicles including sporty coupes and performance models.
Model Evolution
F Generation Introduction:
Launched in 1994 as Mitsubishi's flagship front-wheel-drive sports coupe, aimed at the Japanese market.
Design Inspiration:
Styling influenced by the Mitsubishi HSR (High Smart Runner) concept cars.
Production
Manufacturing Location:
Japan
Market Availability:
Primarily for the Japanese domestic market (JDM). Limited export markets later.
🏆 Awards & Recognition
Recognitions
Jdm Awards:
Recognized as an 'All Japan Year of the Year' award winner for design in 1994-1995.
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