Mitsubushi FTO Service Repair Workshop Manual 1994-1998
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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Model Generation: First Generation (DE) Product Name: Mitsubishi FTO Service Repair Workshop Manual 1994-1998 Codes Chassis Codes: DE2A, DE3A 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Mitsubishi FTO owners Competitive Analysis Value Proposition: Offers complete coverage, high detail, and avoids 'cheap, incomplete, inferior manuals' for a better DIY experience. Key Features Completeness: No missing pages, comprehensive coverage of all models and systems. Usability: Easy to use PDF format with a superb table of contents. 📋 Manual Details Coverage Areas Years Covered: 1994, 1995, 1996, 1997, 1998 Models Covered: All FTO Models (GR, GS, GP, GPX, GPvR) Page Count Estimated Pages: Hundreds (Specific count not provided, but described as comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine repair, overhaul, diagnostics, timing belt replacement, component testing Transmission: Automatic (INVECS-II Sport Mode) and Manual transmission repair, servicing, fluid specifications Drivetrain: Front-wheel drive system, differentials, CV joints, driveshafts Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures Brakes: Brake system diagnostics, repair, ABS system, brake fluid specifications, rotor/pad replacement Steering: Power steering system, steering rack and column, wheel alignment Electrical: Complete wiring diagrams, starter, alternator, battery, lighting systems, fuses, relays, diagnostic codes Fuel System: Fuel pump, injectors, fuel filter, fuel tank, emissions control systems Cooling System: Radiator, fan, water pump, thermostat, coolant specifications Exhaust System: Catalytic converter, muffler, exhaust pipes, emissions control Body And Trim: Exterior body panels, interior trim, door mechanisms, glass replacement, seals Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation Repair: Step-by-step repair procedures for all major components and systems Rebuilds: Detailed procedures for engine and transmission rebuilds Installation: Component installation and replacement procedures Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics) Detail Level: Highly detailed, with clear instructions and diagrams Diagrams Illustrations: Includes diagrams, schematics, and illustrations 📊 Manual Specifications File Format Compatibility: Compatible with all PDF readers (Adobe Reader, Foxit Reader, etc.) Print Quality Quality: High-resolution PDF, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Search Functionality: Searchable text within the PDF ⚙️ Engine Specifications Primary Engine Engine Code 1: 6A12 Engine Type 1: 2.0L V6 SOHC MIVEC Engine Code 2: 6A12 Engine Type 2: 2.0L V6 DOHC MIVEC Engine Code 3: 6A13 Engine Type 3: 2.5L V6 SOHC MIVEC Performance Horsepower 1 Sohc: Approx. 168-170 hp (125-127 kW) Horsepower 2 DOHc: Approx. 197-200 hp (145-147 kW) Horsepower 3 2.5L: Approx. 217 hp (160 kW) (Rare) Torque 1 Sohc: Approx. 133 lb-ft (180 Nm) Torque 2 DOHc: Approx. 144 lb-ft (195 Nm) Torque 3 2.5L: Approx. 167 lb-ft (227 Nm) (Rare) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System: Electronic Ignition 🔧 Transmission Standard Type: 5-speed Manual (Standard on most models, optional on others) Optional Type: 4-speed INVECS-II Sport Mode Automatic Transmission Features Sport Mode: INVECS-II system offers adaptive shift logic and manual override 'Sport Mode'. Fluid Specifications Manual Gearbox Oil: API GL-4 SAE 75W-90 (refer to manual for exact specification and capacity) Automatic Transmission Fluid: Mitsubishi DiaQueen ATF SP-II or SP-III (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Body Style: 2-door Coupe Wheelbase: Approx. 2,500 mm (98.4 in) Length: Approx. 4,370 mm (172.0 in) Width: Approx. 1,700 mm (66.9 in) Height: Approx. 1,310 mm (51.6 in) Weights Curb Weight: Approx. 1,230-1,350 kg (2,712-2,976 lbs) depending on model and options Gross Vehicle Weight Rating: Not explicitly stated, consult manual for specific model 🛡️ Safety Features Ratings Crash Test Results: No official NHTSA or Euro NCAP ratings available for this era and market. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims (e.g., GPX) Traction Control: Active Traction Control (ATC) available on some models, particularly GPX. Passive Features Airbags: Driver and passenger airbags were optional or standard depending on trim and market. Seatbelts: Three-point inertia-reel seatbelts 💡 Technology Features Infotainment Audio System: Factory radio with CD player and/or cassette tape player, often with Nakamichi or Mitsubishi branding on higher trims. Climate Control: Manual or Automatic Climate Control (ACC) depending on trim level. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Original Connectivity: Limited to basic radio and speaker systems; no modern Bluetooth or USB connectivity from factory. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (consult manual for exact recommendation). Engine Oil Filter Replacement: At every oil change. Air Filter Replacement: Every 15,000 miles (24,000 km) or annually. Fuel Filter Replacement: Every 30,000 miles (48,000 km). Spark Plug Replacement: Every 60,000 miles (96,000 km) for iridium plugs, consult manual...
Step-by-step repair procedures for all major components and systems
Rebuilds:
Detailed procedures for engine and transmission rebuilds
Installation:
Component installation and replacement procedures
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
Detail Level:
Highly detailed, with clear instructions and diagrams
Diagrams Illustrations:
Includes diagrams, schematics, and illustrations
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PDF readers (Adobe Reader, Foxit Reader, etc.)
Print Quality
Quality:
High-resolution PDF, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Search Functionality:
Searchable text within the PDF
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
6A12
Engine Type 1:
2.0L V6 SOHC MIVEC
Engine Code 2:
6A12
Engine Type 2:
2.0L V6 DOHC MIVEC
Engine Code 3:
6A13
Engine Type 3:
2.5L V6 SOHC MIVEC
Performance
Horsepower 1 Sohc:
Approx. 168-170 hp (125-127 kW)
Horsepower 2 DOHc:
Approx. 197-200 hp (145-147 kW)
Horsepower 3 2.5L:
Approx. 217 hp (160 kW) (Rare)
Torque 1 Sohc:
Approx. 133 lb-ft (180 Nm)
Torque 2 DOHc:
Approx. 144 lb-ft (195 Nm)
Torque 3 2.5L:
Approx. 167 lb-ft (227 Nm) (Rare)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic Ignition
🔧 Transmission
Standard
Type:
5-speed Manual (Standard on most models, optional on others)
Optional
Type:
4-speed INVECS-II Sport Mode Automatic Transmission
Features
Sport Mode:
INVECS-II system offers adaptive shift logic and manual override 'Sport Mode'.
Fluid Specifications
Manual Gearbox Oil:
API GL-4 SAE 75W-90 (refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF SP-II or SP-III (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Wheelbase:
Approx. 2,500 mm (98.4 in)
Length:
Approx. 4,370 mm (172.0 in)
Width:
Approx. 1,700 mm (66.9 in)
Height:
Approx. 1,310 mm (51.6 in)
Weights
Curb Weight:
Approx. 1,230-1,350 kg (2,712-2,976 lbs) depending on model and options
Gross Vehicle Weight Rating:
Not explicitly stated, consult manual for specific model
🛡️ Safety Features
Ratings
Crash Test Results:
No official NHTSA or Euro NCAP ratings available for this era and market.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims (e.g., GPX)
Traction Control:
Active Traction Control (ATC) available on some models, particularly GPX.
Passive Features
Airbags:
Driver and passenger airbags were optional or standard depending on trim and market.
Seatbelts:
Three-point inertia-reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player and/or cassette tape player, often with Nakamichi or Mitsubishi branding on higher trims.
Climate Control:
Manual or Automatic Climate Control (ACC) depending on trim level.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Original Connectivity:
Limited to basic radio and speaker systems; no modern Bluetooth or USB connectivity from factory.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (consult manual for exact recommendation).
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Fuel Filter Replacement:
Every 30,000 miles (48,000 km).
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for iridium plugs, consult manual for specific plug type and interval.
Timing Belt Replacement:
Critical: Every 60,000 miles (96,000 km) or 4 years due to potential for catastrophic engine damage if it fails. Includes tensioner and idler pulleys.
Fluid Specifications
Engine Oil:
API SJ or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with demineralized water (50/50 mix). Refer to manual for specific type.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Engine Mivec Actuator:
Failure of MIVEC actuator or solenoids can lead to poor performance or check engine lights.
Timing Belt Failure:
Crucial to follow replacement intervals due to severe damage upon failure.
Automatic Transmission Sluggishness:
INVECS-II transmissions can sometimes develop sluggish shift characteristics; regular fluid changes are key.
Suspension Bushings:
Wear in suspension bushings can lead to noisy rides and imprecise handling over time.
Rust Corrosion:
As with many cars of this era, bodywork can be susceptible to rust, especially in areas with harsh winters or coastal exposure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Introduction:
The FTO (Fresh Technological Outlook) was launched in Japan in 1994 as a competitor to cars like the Toyota Celica and Nissan Silvia.
Design Philosophy:
Positioned as a 'personal luxury sports coupe', it featured advanced technology and stylish design.
Major Updates:
Minor facelift in 1997, including revised front bumper, grille, and interior enhancements. Engine upgrades also occurred across the range.
Production
Production Period:
1994-2000 (although this manual covers up to 1998)
Assembly Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Market Focus:
Primarily for the Japanese domestic market (JDM), with limited availability in other regions (e.g., UK, Australia).
🏆 Awards & Recognition
Recognitions
Jdm Awards:
The FTO was awarded the prestigious 'Car of the Year Japan' special award for technological innovation in 1994-1995.