Mitsubishi FTO Workshop Service Repair Manual 1998

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Year: 1998 Codes Chassis Code: DE3A Generation Generation: First Generation (FA/FE) 👋 Introduction Market Position Positioning: The Mitsubishi FTO was a sporty coupe designed to compete in the performance segment, often seen as a more accessible alternative to Japanese sports cars like the Toyota Supra or Nissan 300ZX. This manual positions itself as the definitive resource for owners and mechanics aiming to maintain and repair this unique vehicle. Competitive Analysis Competitors: Competed with cars like the Toyota Celica GT-Four, Nissan Silvia, and Honda Prelude in its segment. The FTO's unique styling and V6 engine options set it apart. Key Features Manual Features: Detailed illustrations, step-by-step instructions, troubleshooting guides, wiring diagrams, and comprehensive system coverage make this manual an invaluable tool for DIY enthusiasts and professional mechanics alike. Manual Type Advantage Advantage: Provides the same level of detail and accuracy as a dealer's official workshop manual, empowering users to perform a wide range of maintenance and repair tasks effectively. 📋 Manual Details Coverage Areas Coverage: All styles and configurations of the 1998 Mitsubishi FTO Page Count Page Count: 3100+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, and reassembly of engine components. Engine Control System Mechanical: Diagnosis and repair of engine management systems. Engine Coolant: Cooling system components, coolant types, flushing, and replacement procedures. Emission Control Systems: Components and service procedures for emission control systems. Drive Shaft: Inspection, repair, and replacement of drive shafts and CV joints. Drive Belt: Serpentine and timing belt inspection, tensioning, and replacement. Differential Case Assy: Differential case and related component service. Cylinder Head Assy: Cylinder head removal, installation, valve grinding, and sealing. Cylinder Head: Detailed cylinder head service procedures. Cylinder Block Assy: Cylinder block machining, piston and connecting rod installation. Curtain Shield Air Bag Assy: SRS system component identification and service considerations (with appropriate safety warnings). Cooling System: Radiator, hoses, thermostat, water pump, and fan system service. Cooling Fan System: Cooling fan motor, fan clutch, and shroud service. Combination Meter: Instrument cluster diagnosis and repair. Clutch Unit: Clutch assembly, pressure plate, and release bearing service. Clutch System: Hydraulic clutch system components and bleeding procedures. Clutch Start Switch Assy: Clutch pedal safety switch testing and replacement. Clutch Release Cylinder Assy: Clutch slave cylinder service and replacement. Clutch Pedal Sub-Assy: Clutch pedal mechanism and linkage adjustments. Clutch Master Cylinder Assy: Clutch master cylinder service and replacement. Cigarette Lighter Assy: Electrical circuit and component service for the cigarette lighter. Charging System: Alternator, voltage regulator, and battery testing and service. Charcoal Canister: Evaporative emission control system component service. Chain Sub-Assy: Timing chain and tensioner service (if applicable). Center Stop Lamp Assy: High-mount stop lamp service. Center Cluster Module Switch: Center console switchgear diagnosis and repair. Center Air Bag Sensor Assy: SRS impact sensor service (with safety precautions). Camshaft Position Sensor: Camshaft position sensor testing and replacement. Camshaft: Camshaft inspection, installation, and timing procedures. Brake System: Comprehensive brake system service including pads, rotors, calipers, and lines. Brake Pedal: Brake pedal assembly and linkage service. Brake Master Cylinder: Brake master cylinder service and replacement. Brake Fluid: Brake fluid type, capacity, and bleeding procedures. Brake Booster: Brake booster testing and replacement. Brake Actuator: ABS hydraulic unit diagnosis and service. Body Repair: Body panel alignment, repair techniques, and corrosion prevention. Yaw Rate Sensor: Yaw rate sensor diagnosis and calibration (if equipped). Wiring Diagrams: Complete and detailed wiring diagrams for all electrical systems. Wire Harness Repair: Procedures for diagnosing and repairing wire harness issues. Wiper Rubber: Wiper blade replacement. Wiper And Washer System: Wiper motor, linkage, and washer fluid system service. Wiper & Washer: Comprehensive service for wiper and washer systems. Windshield Wiper Switch Assy: Wiper control switch diagnosis. Windshield Wiper Motor Assy: Wiper motor testing and replacement. Windshield Glass: Windshield replacement and sealing procedures. Window Defogger System: Rear window defroster grid repair and circuit testing. Wheel And Tire System: Wheel bearing, hub, and tire pressure monitoring system service. Water Pump Assy: Water pump removal and replacement. Washer Nozzle: Windshield washer nozzle cleaning and replacement. Valve Clearance: Valve clearance adjustment procedures. Transmission Wire: Transmission sensor and solenoid wiring. Transmission Valve Body: Automatic transmission valve body service (if applicable). Transmission Revolution Sensor: Transmission speed sensor diagnosis. Transmission Control Cable: Shift cable adjustment and replacement. Torque Converter Clutch: Torque converter service and replacement (automatic transmissions). Tire & Wheel: Tire and wheel specifications and maintenance. Throttle Body Assy: Throttle body cleaning and adjustment. Thermostat: Thermostat replacement and cooling system operation. Supplemental Restraint System: Airbag system diagnosis, component replacement, and safety precautions. Sun Roof System: Sunroof operation and repair. Sun Roof: Sunroof panel, motor, and track service. Steering System: Power steering, steering rack, and linkage service. Steering Sensor: Steering angle sensor calibration and diagnosis....

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Year:

Codes

Chassis Code:

Generation

Generation:

First Generation (FA/FE)

👋 Introduction

Market Position

Positioning:

The Mitsubishi FTO was a sporty coupe designed to compete in the performance segment, often seen as a more accessible alternative to Japanese sports cars like the Toyota Supra or Nissan 300ZX. This manual positions itself as the definitive resource for owners and mechanics aiming to maintain and repair this unique vehicle.

Competitive Analysis

Competitors:

Competed with cars like the Toyota Celica GT-Four, Nissan Silvia, and Honda Prelude in its segment. The FTO's unique styling and V6 engine options set it apart.

Key Features

Manual Features:

Detailed illustrations, step-by-step instructions, troubleshooting guides, wiring diagrams, and comprehensive system coverage make this manual an invaluable tool for DIY enthusiasts and professional mechanics alike.

Manual Type Advantage

Advantage:

Provides the same level of detail and accuracy as a dealer's official workshop manual, empowering users to perform a wide range of maintenance and repair tasks effectively.

📋 Manual Details

Coverage Areas

Coverage:

All styles and configurations of the 1998 Mitsubishi FTO

Page Count

Page Count:

3100+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for disassembly, inspection, and reassembly of engine components.

Engine Control System Mechanical:

Diagnosis and repair of engine management systems.

Engine Coolant:

Cooling system components, coolant types, flushing, and replacement procedures.

Emission Control Systems:

Components and service procedures for emission control systems.

Drive Shaft:

Inspection, repair, and replacement of drive shafts and CV joints.

Drive Belt:

Serpentine and timing belt inspection, tensioning, and replacement.

Differential Case Assy:

Differential case and related component service.

Cylinder Head Assy:

Cylinder head removal, installation, valve grinding, and sealing.

Cylinder Head:

Detailed cylinder head service procedures.

Cylinder Block Assy:

Cylinder block machining, piston and connecting rod installation.

Curtain Shield Air Bag Assy:

SRS system component identification and service considerations (with appropriate safety warnings).

Cooling System:

Radiator, hoses, thermostat, water pump, and fan system service.

Cooling Fan System:

Cooling fan motor, fan clutch, and shroud service.

Combination Meter:

Instrument cluster diagnosis and repair.

Clutch Unit:

Clutch assembly, pressure plate, and release bearing service.

Clutch System:

Hydraulic clutch system components and bleeding procedures.

Clutch Start Switch Assy:

Clutch pedal safety switch testing and replacement.

Clutch Release Cylinder Assy:

Clutch slave cylinder service and replacement.

Clutch Pedal Sub-Assy:

Clutch pedal mechanism and linkage adjustments.

Clutch Master Cylinder Assy:

Clutch master cylinder service and replacement.

Cigarette Lighter Assy:

Electrical circuit and component service for the cigarette lighter.

Charging System:

Alternator, voltage regulator, and battery testing and service.

Charcoal Canister:

Evaporative emission control system component service.

Chain Sub-Assy:

Timing chain and tensioner service (if applicable).

Center Stop Lamp Assy:

High-mount stop lamp service.

Center Cluster Module Switch:

Center console switchgear diagnosis and repair.

Center Air Bag Sensor Assy:

SRS impact sensor service (with safety precautions).

Camshaft Position Sensor:

Camshaft position sensor testing and replacement.

Camshaft:

Camshaft inspection, installation, and timing procedures.

Brake System:

Comprehensive brake system service including pads, rotors, calipers, and lines.

Brake Pedal:

Brake pedal assembly and linkage service.

Brake Master Cylinder:

Brake master cylinder service and replacement.

Brake Fluid:

Brake fluid type, capacity, and bleeding procedures.

Brake Booster:

Brake booster testing and replacement.

Brake Actuator:

ABS hydraulic unit diagnosis and service.

Body Repair:

Body panel alignment, repair techniques, and corrosion prevention.

Yaw Rate Sensor:

Yaw rate sensor diagnosis and calibration (if equipped).

Wiring Diagrams:

Complete and detailed wiring diagrams for all electrical systems.

Wire Harness Repair:

Procedures for diagnosing and repairing wire harness issues.

Wiper Rubber:

Wiper blade replacement.

Wiper And Washer System:

Wiper motor, linkage, and washer fluid system service.

Wiper & Washer:

Comprehensive service for wiper and washer systems.

Windshield Wiper Switch Assy:

Wiper control switch diagnosis.

Windshield Wiper Motor Assy:

Wiper motor testing and replacement.

Windshield Glass:

Windshield replacement and sealing procedures.

Window Defogger System:

Rear window defroster grid repair and circuit testing.

Wheel And Tire System:

Wheel bearing, hub, and tire pressure monitoring system service.

Water Pump Assy:

Water pump removal and replacement.

Washer Nozzle:

Windshield washer nozzle cleaning and replacement.

Valve Clearance:

Valve clearance adjustment procedures.

Transmission Wire:

Transmission sensor and solenoid wiring.

Transmission Valve Body:

Automatic transmission valve body service (if applicable).

Transmission Revolution Sensor:

Transmission speed sensor diagnosis.

Transmission Control Cable:

Shift cable adjustment and replacement.

Torque Converter Clutch:

Torque converter service and replacement (automatic transmissions).

Tire & Wheel:

Tire and wheel specifications and maintenance.

Throttle Body Assy:

Throttle body cleaning and adjustment.

Thermostat:

Thermostat replacement and cooling system operation.

Supplemental Restraint System:

Airbag system diagnosis, component replacement, and safety precautions.

Sun Roof System:

Sunroof operation and repair.

Sun Roof:

Sunroof panel, motor, and track service.

Steering System:

Power steering, steering rack, and linkage service.

Steering Sensor:

Steering angle sensor calibration and diagnosis.

Steering Column:

Steering column assembly, ignition switch, and tilt mechanism service.

Starting System:

Starter motor, solenoid, and related circuit testing.

Starter Switch:

Ignition switch and starter interlock system service.

Starter Assy:

Starter motor service and replacement.

Spiral Cable Sub-Assy:

Clock spring service (for airbag and steering wheel controls).

Speed Sensor Front:

Front wheel speed sensor diagnosis.

Skid Control Sensor:

ABS wheel speed sensor service.

Side Turn Signal Lamp Assy:

Side marker lamp service.

Side Mudguard:

Fender liner and splash guard service.

Side Air Bag Sensor Assy:

Side impact sensor diagnosis (with safety protocols).

Shift Lock System:

Shift interlock mechanism service.

Shift & Select Lever Shaft:

Shift lever mechanism service.

SFI System:

Sequential Fuel Injection system diagnosis and repair.

Seat Position Air Bag Sensor:

Occupancy sensor service (if equipped).

Seat Belt Warning System:

Seat belt reminder system diagnosis.

Seat Belt:

Seat belt mechanism and retractor service.

Seat:

Seat adjustment mechanisms and trim service.

Roof Headlining:

Headliner removal and installation.

Roof Drip Side Finish Moulding:

Roof molding replacement.

Roof Antenna Pole Sub-Assy:

Antenna mast and wiring service.

Receiver Condenser Assy:

A/C receiver/drier and condenser service.

Rear Wiper Rubber:

Rear wiper blade replacement.

Rear Wiper Motor Assy:

Rear wiper motor service.

Rear Wheel Alignment:

Rear wheel alignment specifications and adjustments.

Rear Suspension System:

Detailed procedures for rear suspension components including shock absorbers, springs, and control arms.

Rear Suspension:

Rear suspension component diagnosis and repair.

Rear Speaker Assy:

Rear speaker removal and installation.

Rear Shock ABSorber Assy:

Rear shock absorber replacement.

Rear Seat Belt:

Rear seat belt mechanism service.

Rear Door Window Frame Moulding:

Rear door window trim service.

Rear Door Glass Weatherstrip:

Rear door glass seal replacement.

Rear Door:

Rear door assembly, hinges, and latch service.

Rear Combination Lamp Assy:

Rear tail light assembly service.

Rear Coil Spring:

Rear coil spring replacement.

Rear Bumper:

Rear bumper removal, installation, and repair.

Rear Brake:

Rear brake caliper, rotor, and pad service.

Rear Axle Hub:

Rear wheel hub and bearing service.

Rear Axle Beam:

Rear axle beam and suspension mounting points.

Radio Receiver Assy:

Audio system diagnosis and repair.

Radiator Assy:

Radiator removal, installation, and leak testing.

Quarter Window Assy:

Quarter glass service.

Pulley Compressor Assy:

A/C compressor pulley and clutch service.

Preparation:

General preparation for service and repair, including safety precautions.

Power Window Control System:

Power window motor, switch, and regulator service.

Power Steering Link Assy:

Power steering linkage and tie rod end service.

Power Steering:

Power steering pump, fluid, and system diagnosis.

Power Source:

Battery, charging system, and starter system service.

Power Mirror Control System:

Power side mirror adjustment and folding system service.

Power Door Lock Control System:

Power door lock actuator and switch service.

Passenger Air Bag Assy:

Passenger airbag module service and replacement (with strict safety guidelines).

Partial Engine:

Specific engine sub-assembly service.

Parkneutral Position Switch:

Neutral safety switch testing and adjustment.

Parking Brake Lever:

Parking brake lever mechanism and cable adjustment.

Parking Brake Cable:

Parking brake cable replacement and adjustment.

Parking Brake:

Parking brake system inspection and repair.

Output Shaft Assy:

Transmission output shaft service.

Outer Rear View Mirror Assy:

Side mirror assembly service.

Oil Pump:

Engine oil pump removal and installation.

Oil Filter:

Oil filter replacement and oil change procedures.

Name Plate:

Identification plate information and location.

Manual Transaxle System:

Manual transmission component service, gear ratios, and fluid specifications.

Manual Transaxle Oil:

Manual transmission fluid type and capacity.

Manual Transaxle Assy:

Manual transmission unit disassembly and reassembly.

Maintenance:

Routine maintenance procedures and schedules.

Lubrication System:

Engine lubrication system components and service.

Lighting System:

Headlight, taillight, interior lighting, and fuse box service.

License Plate Lamp Assy:

License plate light service.

Knock Sensor:

Knock sensor testing and diagnosis.

Introduction:

Overview of the manual and its intended use.

Instrument Panel:

Instrument panel removal, installation, and component service.

Input Shaft Assy:

Transmission input shaft service.

Inner Rear View Mirror Assy:

Interior rearview mirror service.

Ignition System:

Spark plugs, ignition coils, and related components service.

Horn Button Assy:

Horn switch service.

Horn:

Horn circuit and horn unit replacement.

Hood:

Hood latch, hinges, and release cable service.

Heater Radiator Assy:

Heater core replacement and coolant flow.

Heater Or Boost Ventilator Control:

HVAC control panel service.

Heater & Air Conditioner:

Comprehensive HVAC system diagnosis and repair.

Headlamp Protector Retainer:

Headlight protective cover service.

Headlamp Dimmer Switch Assy:

High/low beam switch service.

Headlamp Assy:

Headlight bulb replacement and aiming procedures.

Generator Assy:

Alternator service and testing.

Fuel Tank:

Fuel tank removal, installation, and emissions components.

Fuel System:

Fuel pump, filter, lines, and injectors service.

Fuel Pump:

Fuel pump testing and replacement.

Fuel Injector:

Fuel injector cleaning, testing, and replacement.

Front Wheel Alignment:

Front wheel alignment specifications and adjustments.

Front Suspension System:

Detailed procedures for front suspension components including struts, control arms, and ball joints.

Front Suspension Arm:

Front suspension arm and bushing service.

Front Suspension:

Front suspension component diagnosis and repair.

Front Stabilizer Bar:

Front stabilizer bar and link service.

Front Speaker Assy:

Front speaker removal and installation.

Front Shock ABSorber:

Front strut and shock absorber replacement.

Front Seat Belt:

Front seat belt mechanism service.

Front Seat Airbag Assy:

Front seat mounted airbag service (if applicable).

Front Marker Lamp Assy:

Front indicator lamp service.

Front Drive Shaft:

Front drive shaft and CV joint service.

Front Door Glass Weatherstrip:

Front door glass seal replacement.

Front Door:

Front door assembly, hinges, and latch service.

Front Differential Oil Seal:

Front differential seal service.

Front Bumper:

Front bumper removal, installation, and repair.

Front Brake:

Front brake caliper, rotor, and pad service.

Front Axle Hub:

Front wheel hub and bearing service.

Floor Shift Parking Lock Cable:

Parking brake cable for floor shift models.

Floor Shift Assy:

Floor shift lever and mechanism service.

Fender Panel Mudguard:

Fender liner and splash guard service.

Exhaust Pipe:

Exhaust system component inspection and replacement.

Exhaust:

Exhaust manifold, catalytic converter, and muffler service.

Back Door Glass:

Rear hatch glass service.

Back Door Garnish:

Rear hatch trim panel service.

Back Door:

Rear hatch assembly, hinges, and latch service.

Automatic Transaxle Fluid:

Automatic transmission fluid type and capacity.

Automatic Transaxle Assy:

Automatic transmission unit disassembly, reassembly, and diagnosis.

Audio & Visual System:

Audio and entertainment system service.

Antenna Cord Sub-Assy:

Antenna cable and connection service.

Amplifier Antenna Assy:

Antenna amplifier module service.

Air Conditioning System:

Refrigerant handling, compressor, evaporator, and condenser service.

Air Conditioning Blower Assy:

HVAC blower motor service.

Air Conditioning Amplifier Assy:

A/C control module service.

Air Conditioner Refrigerant:

Refrigerant type, capacity, and safe handling procedures.

Air Bag Sensor Rear:

Rear impact sensor diagnosis (with safety protocols).

Air Bag Sensor Front:

Front impact sensor diagnosis (with safety protocols).

Procedures Included

Repair Procedures:

Step-by-step repair instructions for all major vehicle systems.

Troubleshooting:

Diagnostic procedures and troubleshooting charts for common problems.

Maintenance:

Regular maintenance tasks and service intervals.

Electrical Diagnostics:

Detailed guidance on diagnosing and repairing electrical system faults.

Torque Specifications:

Precise torque values for critical fasteners.

Schematics And Diagrams:

Comprehensive wiring diagrams and system schematics.

Disassembly Reassembly:

Complete guidance on the disassembly and reassembly of major components and assemblies.

Technical Depth

Depth:

Covers everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, including advanced electrical diagnostics.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows, Mac, Linux

Print Quality

Printability:

All pages are printable without restriction.

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital)

Quality

Completeness:

100% complete and intact, no missing or corrupt pages.

⚙️ Engine Specifications

Primary Engine

Engine Options:

The 1998 FTO was typically offered with two primary V6 engine options: the 6A12 (2.0L DOHC) and the 6A13 (2.5L V6). Specific variants like the GSR and GPX featured performance-tuned versions.

Performance

Horsepower Range:

Depending on the engine and trim, horsepower typically ranged from approximately 170 hp to over 220 hp.

Torque Range:

Torque figures varied but generally fell within the 140-170 lb-ft range for the 2.0L and higher for the 2.5L.

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (SFI)

Engine Codes

Engine Codes Covered:

6A12, 6A13

🔧 Transmission

Standard

Manual Transmission:

A 5-speed manual transmission was commonly available, particularly on performance-oriented trims.

Optional

Automatic Transmission:

An INVECS-II 4-speed automatic transmission with a sports mode was also an option, featuring manual shift control capabilities.

Features

All Wheel Drive:

Performance models, such as the FTO GPX, featured a sophisticated Viscous Coupling All-Wheel Drive (VC-AWD) system.

📐 Dimensions

Exterior

Body Style:

2-door Coupe

Weights

Curb Weight Range:

Approximately 1300-1450 kg (2866-3197 lbs), depending on engine and drivetrain.

🛡️ Safety Features

Passive Features

Airbags:

Driver and passenger airbags were standard on most models, with side airbags available on some trims.

Active Features

Anti-lock Braking System (ABS) was a common feature.

Traction Control System (TCL) was available on some higher-performance variants.

💡 Technology Features

Infotainment

Audio System:

Factory audio systems typically included AM/FM radio, cassette player, and optional CD player.

Driver Assistance

Traction Control:

Traction Control System (TCL) was an available feature on some models, enhancing grip in slippery conditions.

Connectivity

Connectivity Features:

Limited connectivity by modern standards, primarily focused on the audio system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Timing Belt Interval:

For 6A12 and 6A13 engines, timing belt replacement is crucial, typically recommended every 96,000 km (60,000 miles) or 5 years.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 10W-30 or 10W-40 is generally recommended. Specific viscosity may vary based on climate. Check manual for exact grade.

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil. Capacity varies.

Transmission Fluid Automatic:

DIA-Queen ATF SP-III or equivalent. Capacity varies.

Known Issues

Timing Belt Failure:

Timing belt failure on the 6A12/6A13 engines can cause catastrophic engine damage due to interference design. Regular replacement is critical.

Suspension Wear:

Due to its sporty nature, suspension components like bushings and ball joints can experience wear over time, affecting handling and ride quality.

Electronic Component Failure:

Older vehicles may experience intermittent issues with electronic components such as sensors, window motors, or climate control modules.

📚 Vehicle History

Brand Heritage

Heritage:

Mitsubishi has a history of producing sporty and performance-oriented vehicles, and the FTO builds upon this legacy with its dynamic styling and advanced engineering.

Model Evolution

Evolution:

The FTO (which stands for 'Fresh Technological Outlook') was introduced in 1994 and received a facelift in 1997, which included minor cosmetic updates and enhancements to the mechanicals. This manual covers the post-facelift 1998 model.

Production

Production Period:

1994-2000

🏆 Awards & Recognition

Recognitions

Jdm Icon:

The FTO was highly regarded in its native Japan and is considered a modern classic and a desirable JDM (Japanese Domestic Market) icon, winning 'Car of the Year' in Japan for 1994-1995.