Mitsubishi Fuso Truck FK FM 2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: Fighter (FK/FM) Year: 2009 👋 Introduction Market Position Market Position: The Mitsubishi Fuso Fighter series (FK and FM) is a well-established line of medium-duty commercial trucks known for their reliability, durability, and cost-effectiveness in various vocational applications such as general hauling, construction, and distribution. Competitive Analysis Competitive Analysis: Competes directly with other medium-duty truck manufacturers like Isuzu (Forward series), Hino (500 series), and Volvo/Mack (VHD/Terra series) in key global markets. Key Features Key Features: Robust chassis construction, fuel-efficient diesel engines, comfortable and functional cabin, wide range of body mounting options, proven reliability, and accessible serviceability. 📋 Manual Details Coverage Areas Coverage Areas: All Models/Engines/Trim/Transmissions Types for Mitsubishi Fuso FK FM 2009 Page Count Page Count: Not specified, but described as 'complete' and 'intact' Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, Engine electrical, Fuel system, Cooling system, Lubrication system, Intake and exhaust systems, Drivetrain, Clutch, Transmission (manual/automatic), Transfer case (if applicable), Propeller shafts, Differentials, Axles, Brakes (hydraulic, air), Steering system, Suspension (front/rear), Chassis and frame, Electrical system (lighting, starting, charging, ignition, accessories), Body interior and exterior, HVAC system, Emissions control systems, Diagnostic procedures Procedures Included Procedures Included: Scheduled maintenance, Routine inspections, Troubleshooting and diagnostics, Component removal and installation, Component disassembly and assembly, Adjustments, Repair procedures, Overhaul procedures, Wiring diagrams, Component specifications, Torque specifications, Diagnostic trouble codes (DTCs) Technical Depth Technical Depth: Comprehensive from basic maintenance to complete disassembly and overhaul, suitable for DIY and professional mechanics. Includes step-by-step instructions, exploded views, diagrams, and schematics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable without any restriction, high-quality diagrams Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Primary Engine: Likely to include variants of Mitsubishi Fuso's 4M50 series (e.g., 4M50-3AT5) or potentially 6M60 series engines for heavier FM models, depending on specific configuration. These are typically inline 4-cylinder or 6-cylinder turbocharged, intercooled diesel engines. Performance Performance: Engine displacement typically ranges from 4.9 liters (for 4M50) to 7.5 liters (for 6M60). Horsepower ratings generally fall between 150-250 HP and torque figures between 350-500 lb-ft, depending on the specific engine variant and emissions standard compliance. Fuel System Fuel System: Common Rail Direct Injection (CRDI) diesel fuel system with electronic control unit (ECU) for optimal fuel delivery and emissions management. Likely features a high-pressure fuel pump, injectors, fuel filter, and a fuel tank with appropriate capacity for commercial use. 🔧 Transmission Standard Standard: Multiple transmission options are typically available, including manual transmissions (e.g., Mitsubishi Fuso's own 5-speed or 6-speed manual gearboxes, or possibly ZF options) and automated manual transmissions (AMT) or torque converter automatics for specific applications. Optional Optional: Depending on the specific FK or FM model and market, automatic transmission options might be available for enhanced driver comfort and ease of operation, especially in urban delivery scenarios. Features Features: Features may include synchronized shifting, power take-off (PTO) provision, and heavy-duty clutch assembly designed for the torque and duty cycle of commercial vehicle operation. 📐 Dimensions Exterior Exterior: Varies significantly based on chassis configuration, wheelbase, and intended body type (e.g., flatbed, box truck, dump truck). Wheelbases can range from approximately 3,000mm to 5,000mm. Overall length, width, and height are determined by the specific body installed and cab configuration. Interior Interior: Cab design focuses on driver ergonomics and visibility. Likely features adjustable seating, power steering, tilt and telescopic steering column, and dashboard layout prioritizing ease of access to controls and information displays. Cargo Cargo: Cargo capacity and dimensions are entirely dependent on the type of bodywork fitted to the chassis. Gross Vehicle Weight Ratings (GVWR) typically range from 7.5 to 15 tons or more for FM models, influencing payload capacity. Weights Weights: Curb weight varies by configuration, but GVWR for the 2009 FK/FM range would be a critical specification, dictating the vehicle's maximum legal operating weight. 🛡️ Safety Features Ratings Ratings: While specific crash test ratings for individual commercial truck configurations can vary by region and testing authority, Fuso trucks generally prioritize structural integrity and occupant protection within the medium-duty segment. The manual will likely detail safety equipment and procedures. Active Features Active Features: Standard safety features would typically include hydraulic or air-assisted brakes (depending on model), anti-lock braking system (ABS), power steering, and potentially selective engine braking or exhaust brakes. Passive Features Passive Features: Features include reinforced cab structure, seat belts, and impact-absorbing materials within the cabin. Side impact beams and a robust chassis frame contribute to overall passive safety. 💡 Technology Features Infotainment Infotainment: Infotainment systems in 2009 commercial trucks were typically basic, likely consisting of an AM/FM radio, CD player, and possibly an auxiliary input. More advanced features like touchscreens or navigation were less...
The Mitsubishi Fuso Fighter series (FK and FM) is a well-established line of medium-duty commercial trucks known for their reliability, durability, and cost-effectiveness in various vocational applications such as general hauling, construction, and distribution.
Competitive Analysis
Competitive Analysis:
Competes directly with other medium-duty truck manufacturers like Isuzu (Forward series), Hino (500 series), and Volvo/Mack (VHD/Terra series) in key global markets.
Key Features
Key Features:
Robust chassis construction, fuel-efficient diesel engines, comfortable and functional cabin, wide range of body mounting options, proven reliability, and accessible serviceability.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Models/Engines/Trim/Transmissions Types for Mitsubishi Fuso FK FM 2009
Page Count
Page Count:
Not specified, but described as 'complete' and 'intact'
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, Engine electrical, Fuel system, Cooling system, Lubrication system, Intake and exhaust systems, Drivetrain, Clutch, Transmission (manual/automatic), Transfer case (if applicable), Propeller shafts, Differentials, Axles, Brakes (hydraulic, air), Steering system, Suspension (front/rear), Chassis and frame, Electrical system (lighting, starting, charging, ignition, accessories), Body interior and exterior, HVAC system, Emissions control systems, Diagnostic procedures
Procedures Included
Procedures Included:
Scheduled maintenance, Routine inspections, Troubleshooting and diagnostics, Component removal and installation, Component disassembly and assembly, Adjustments, Repair procedures, Overhaul procedures, Wiring diagrams, Component specifications, Torque specifications, Diagnostic trouble codes (DTCs)
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to complete disassembly and overhaul, suitable for DIY and professional mechanics. Includes step-by-step instructions, exploded views, diagrams, and schematics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable without any restriction, high-quality diagrams
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Likely to include variants of Mitsubishi Fuso's 4M50 series (e.g., 4M50-3AT5) or potentially 6M60 series engines for heavier FM models, depending on specific configuration. These are typically inline 4-cylinder or 6-cylinder turbocharged, intercooled diesel engines.
Performance
Performance:
Engine displacement typically ranges from 4.9 liters (for 4M50) to 7.5 liters (for 6M60). Horsepower ratings generally fall between 150-250 HP and torque figures between 350-500 lb-ft, depending on the specific engine variant and emissions standard compliance.
Fuel System
Fuel System:
Common Rail Direct Injection (CRDI) diesel fuel system with electronic control unit (ECU) for optimal fuel delivery and emissions management. Likely features a high-pressure fuel pump, injectors, fuel filter, and a fuel tank with appropriate capacity for commercial use.
🔧 Transmission
Standard
Standard:
Multiple transmission options are typically available, including manual transmissions (e.g., Mitsubishi Fuso's own 5-speed or 6-speed manual gearboxes, or possibly ZF options) and automated manual transmissions (AMT) or torque converter automatics for specific applications.
Optional
Optional:
Depending on the specific FK or FM model and market, automatic transmission options might be available for enhanced driver comfort and ease of operation, especially in urban delivery scenarios.
Features
Features:
Features may include synchronized shifting, power take-off (PTO) provision, and heavy-duty clutch assembly designed for the torque and duty cycle of commercial vehicle operation.
📐 Dimensions
Exterior
Exterior:
Varies significantly based on chassis configuration, wheelbase, and intended body type (e.g., flatbed, box truck, dump truck). Wheelbases can range from approximately 3,000mm to 5,000mm. Overall length, width, and height are determined by the specific body installed and cab configuration.
Interior
Interior:
Cab design focuses on driver ergonomics and visibility. Likely features adjustable seating, power steering, tilt and telescopic steering column, and dashboard layout prioritizing ease of access to controls and information displays.
Cargo
Cargo:
Cargo capacity and dimensions are entirely dependent on the type of bodywork fitted to the chassis. Gross Vehicle Weight Ratings (GVWR) typically range from 7.5 to 15 tons or more for FM models, influencing payload capacity.
Weights
Weights:
Curb weight varies by configuration, but GVWR for the 2009 FK/FM range would be a critical specification, dictating the vehicle's maximum legal operating weight.
🛡️ Safety Features
Ratings
Ratings:
While specific crash test ratings for individual commercial truck configurations can vary by region and testing authority, Fuso trucks generally prioritize structural integrity and occupant protection within the medium-duty segment. The manual will likely detail safety equipment and procedures.
Active Features
Active Features:
Standard safety features would typically include hydraulic or air-assisted brakes (depending on model), anti-lock braking system (ABS), power steering, and potentially selective engine braking or exhaust brakes.
Passive Features
Passive Features:
Features include reinforced cab structure, seat belts, and impact-absorbing materials within the cabin. Side impact beams and a robust chassis frame contribute to overall passive safety.
💡 Technology Features
Infotainment
Infotainment:
Infotainment systems in 2009 commercial trucks were typically basic, likely consisting of an AM/FM radio, CD player, and possibly an auxiliary input. More advanced features like touchscreens or navigation were less common in this segment at this time.
Driver Assistance
Driver Assistance:
Driver assistance features would primarily be limited to ABS. Features like traction control, stability control, lane departure warning, or adaptive cruise control were generally not standard or widely available on medium-duty trucks of this vintage.
Connectivity
Connectivity:
Connectivity options would be minimal, likely limited to basic diagnostic ports (e.g., OBD-II) for engine and system diagnostics, and possibly provisions for auxiliary power outlets.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual will provide detailed service intervals for oil changes, filter replacements (oil, fuel, air), coolant checks, brake inspections, and other routine maintenance tasks, typically based on mileage or time (e.g., every 10,000-20,000 km for oil changes, with more frequent checks under severe operating conditions).
Fluid Specifications
Fluid Specifications:
Specifics for engine oil (e.g., API CI-4 or higher, SAE 15W-40), coolant (e.g., ELC coolant), transmission fluid (e.g., GL-4/GL-5 gear oil for manual transmissions, ATF for automatics), brake fluid (DOT 3/4), power steering fluid, and differential oil will be detailed in the manual. Crucially, specific FUSO part numbers for fluids and filters will be provided.
Known Issues
Known Issues:
While generally reliable, common issues in medium-duty trucks of this era can include potential wear on suspension components, brake system maintenance, DPF regeneration issues (if equipped with advanced emission controls), and electrical connector corrosion in harsh environments. The manual's troubleshooting section is key here.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Fuso Truck and Bus Corporation (MFTBC) has a long and storied history in the commercial vehicle industry, tracing its roots back to the early 20th century. It is a significant global player in the truck and bus manufacturing sector.
Model Evolution
Model Evolution:
The Fighter series has evolved over decades, with significant updates in design, technology, and powertrain to meet changing emissions standards and market demands. The 2009 models represent a mature iteration of this robust platform.
Production
Production:
Mitsubishi Fuso trucks are produced globally in various plants, including Japan, and by licensed manufacturers in other countries. The 2009 models would have been manufactured during a period of increasing global emission regulations.