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Mitsubishi Galant 2000 Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2000 Engine: 2.0L Inline-4 (4G63 variant, likely SOHC or DOHC naturally aspirated) Codes Chassis Code: E50/E70/E80 (depending on specific market and generation, likely E70 for this era) 👋 Introduction Market Position Market Position: The Mitsubishi Galant 2000 was positioned as a mid-size sedan, often competing with models like the Toyota Camry, Honda Accord, and Nissan Altima. It offered a blend of comfort, reliability, and a sportier driving feel for its segment, particularly with the 4G63 engine option. Competitive Analysis Competitive Analysis: The Galant's key selling points included its distinctive styling, well-equipped interior, and the availability of the robust 4G63 engine, which was also found in performance models. This manual caters to owners seeking in-depth knowledge to maintain and repair this capable vehicle. Key Features Key Features: Instant download, comprehensive coverage, step-by-step procedures, essential for DIY and professional technicians, factory-level information, printable format. 📋 Manual Details Coverage Areas Coverage Areas: Engine Mechanical, Engine Control System, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Transmission (Manual & Automatic), Drivetrain, Suspension, Steering System, Brakes, ABS (if equipped), Body Electrical, HVAC, Body & Chassis, Interior Trim, Exterior Trim, Wiring Diagrams, Troubleshooting, Specifications, Maintenance Schedules. Page Count Page Count: Estimated 1500-2500 pages (typical for comprehensive factory service manuals of this era) Manual Type Manual Type: Service Repair Manual / Workshop Manual / Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine (2.0L 4G63), Powertrain Control Module (PCM), Fuel Injection System (MPI), Ignition System (Distributorless Ignition System or Coil-on-Plug), Exhaust Gas Recirculation (EGR), Evaporative Emission Control (EVAP), Automatic and Manual Transmissions, All-Wheel Drive (AWD) system (if applicable), Front and Rear Suspension, Power Steering, Anti-lock Braking System (ABS), Disc and Drum Brakes, Body Control Module (BCM), Climate Control (HVAC), Lighting, Power Windows/Locks/Mirrors, SRS Airbag System, Audio System, Security System. Procedures Included Procedures Included: General Maintenance, Scheduled Maintenance, Diagnostics & Troubleshooting, Component Disassembly & Reassembly, Repair Procedures, Overhaul Procedures, Electrical System Diagnosis, Wiring Harness Repair, Sensor Testing, Actuator Testing, Component Replacement, Special Tools & Procedures, Torque Specifications, Lubricant & Fluid Specifications, Tire & Wheel Service, Wheel Alignment Specifications, Brake System Bleeding, AC System Servicing, Drivetrain Component Removal & Installation. Technical Depth Technical Depth: Comprehensive. Covers detailed diagnostic procedures, component-level repair, electrical schematic analysis, and specifications for factory-trained technicians and advanced DIY mechanics. Includes disassembly, cleaning, inspection, assembly, and adjustment procedures for all major systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution, Suitable for Printing. Zoomable for detailed inspection of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction). Compatibility Compatibility: All Versions of Windows & Mac Operating Systems. ⚙️ Engine Specifications Primary Engine Primary Engine: 2.0L (1997cc) Inline-4, DOHC, 16-valve, naturally aspirated (likely 4G63 variant). Performance Horsepower: Approximately 140-150 HP (Varies by specific 4G63 version and market) Torque: Approximately 135-145 lb-ft (Varies by specific 4G63 version and market) Fuel System Fuel System: Multi-Point Fuel Injection (MPI), Electronic Fuel Injection (EFI). Engine Management Engine Management: Engine Control Unit (ECU) with On-Board Diagnostics (OBD-II compliance for later models). Cooling System Coolant Capacity: Approx. 5.5-6.0 Liters (check manual for exact spec and type) Lubrication System Oil Capacity: Approx. 4.0-4.5 Liters (check manual for exact spec and type) Fuel Type Fuel Type: Unleaded Gasoline (Octane rating specified in manual) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission (INVECS-II or similar) Features Transmission Fluid Type: ATF SP-II or equivalent for automatic (check manual); Gear Oil GL-4/GL-5 for manual. Clutch Clutch Type: Dry single plate, diaphragm spring clutch (for manual transmission models). 📐 Dimensions Exterior Length: Approx. 4670 mm (183.9 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1400 mm (55.1 in) Wheelbase: Approx. 2635 mm (103.7 in) Weights Curb Weight: Approx. 1350-1450 kg (2976-3197 lbs) depending on trim and transmission. Gross Vehicle Weight Rating: Typically around 1800-1900 kg (check manual for specific VIN) Cargo Trunk Capacity: Approx. 15.0 cubic feet (subject to variation) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not readily available for specific 2000 model year, but similar era Mitsubishi vehicles generally performed acceptably. NHTSA Front Impact Passenger: Not readily available for specific 2000 model year. Active Features Active Features: Anti-lock Braking System (ABS), Traction Control System (TCS) (optional on some trims). Passive Features Passive Features: Driver and Front Passenger Airbags, Side Impact Door Beams, Crumple Zones, 3-Point Seatbelts with Pretensioners. Braking System Front Brakes: Ventilated Disc Brakes Rear Brakes: Disc Brakes (or Drum Brakes on some lower trims) 💡 Technology Features Infotainment Infotainment System: Factory AM/FM/Cassette/CD player with multiple speakers. Some models may have premium audio options. Display: Digital or analog climate...
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Mitsubishi Galant 2000 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
2000
Engine:
2.0L Inline-4 (4G63 variant, likely SOHC or DOHC naturally aspirated)
Codes
Chassis Code:
E50/E70/E80 (depending on specific market and generation, likely E70 for this era)
👋 Introduction
Market Position
Market Position:
The Mitsubishi Galant 2000 was positioned as a mid-size sedan, often competing with models like the Toyota Camry, Honda Accord, and Nissan Altima. It offered a blend of comfort, reliability, and a sportier driving feel for its segment, particularly with the 4G63 engine option.
Competitive Analysis
Competitive Analysis:
The Galant's key selling points included its distinctive styling, well-equipped interior, and the availability of the robust 4G63 engine, which was also found in performance models. This manual caters to owners seeking in-depth knowledge to maintain and repair this capable vehicle.
Key Features
Key Features:
Instant download, comprehensive coverage, step-by-step procedures, essential for DIY and professional technicians, factory-level information, printable format.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine Mechanical, Engine Control System, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Transmission (Manual & Automatic), Drivetrain, Suspension, Steering System, Brakes, ABS (if equipped), Body Electrical, HVAC, Body & Chassis, Interior Trim, Exterior Trim, Wiring Diagrams, Troubleshooting, Specifications, Maintenance Schedules.
Page Count
Page Count:
Estimated 1500-2500 pages (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual / Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (2.0L 4G63), Powertrain Control Module (PCM), Fuel Injection System (MPI), Ignition System (Distributorless Ignition System or Coil-on-Plug), Exhaust Gas Recirculation (EGR), Evaporative Emission Control (EVAP), Automatic and Manual Transmissions, All-Wheel Drive (AWD) system (if applicable), Front and Rear Suspension, Power Steering, Anti-lock Braking System (ABS), Disc and Drum Brakes, Body Control Module (BCM), Climate Control (HVAC), Lighting, Power Windows/Locks/Mirrors, SRS Airbag System, Audio System, Security System.
Procedures Included
Procedures Included:
General Maintenance, Scheduled Maintenance, Diagnostics & Troubleshooting, Component Disassembly & Reassembly, Repair Procedures, Overhaul Procedures, Electrical System Diagnosis, Wiring Harness Repair, Sensor Testing, Actuator Testing, Component Replacement, Special Tools & Procedures, Torque Specifications, Lubricant & Fluid Specifications, Tire & Wheel Service, Wheel Alignment Specifications, Brake System Bleeding, AC System Servicing, Drivetrain Component Removal & Installation.
Technical Depth
Technical Depth:
Comprehensive. Covers detailed diagnostic procedures, component-level repair, electrical schematic analysis, and specifications for factory-trained technicians and advanced DIY mechanics. Includes disassembly, cleaning, inspection, assembly, and adjustment procedures for all major systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution, Suitable for Printing. Zoomable for detailed inspection of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction).
Compatibility
Compatibility:
All Versions of Windows & Mac Operating Systems.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.0L (1997cc) Inline-4, DOHC, 16-valve, naturally aspirated (likely 4G63 variant).
Performance
Horsepower:
Approximately 140-150 HP (Varies by specific 4G63 version and market)
Torque:
Approximately 135-145 lb-ft (Varies by specific 4G63 version and market)
Fuel System
Fuel System:
Multi-Point Fuel Injection (MPI), Electronic Fuel Injection (EFI).
Engine Management
Engine Management:
Engine Control Unit (ECU) with On-Board Diagnostics (OBD-II compliance for later models).
Cooling System
Coolant Capacity:
Approx. 5.5-6.0 Liters (check manual for exact spec and type)
Lubrication System
Oil Capacity:
Approx. 4.0-4.5 Liters (check manual for exact spec and type)
Fuel Type
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission (INVECS-II or similar)
Features
Transmission Fluid Type:
ATF SP-II or equivalent for automatic (check manual); Gear Oil GL-4/GL-5 for manual.
Clutch
Clutch Type:
Dry single plate, diaphragm spring clutch (for manual transmission models).
📐 Dimensions
Exterior
Length:
Approx. 4670 mm (183.9 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1400 mm (55.1 in)
Wheelbase:
Approx. 2635 mm (103.7 in)
Weights
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs) depending on trim and transmission.
Gross Vehicle Weight Rating:
Typically around 1800-1900 kg (check manual for specific VIN)
Cargo
Trunk Capacity:
Approx. 15.0 cubic feet (subject to variation)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not readily available for specific 2000 model year, but similar era Mitsubishi vehicles generally performed acceptably.
NHTSA Front Impact Passenger:
Not readily available for specific 2000 model year.
Active Features
Active Features:
Anti-lock Braking System (ABS), Traction Control System (TCS) (optional on some trims).
Passive Features
Passive Features:
Driver and Front Passenger Airbags, Side Impact Door Beams, Crumple Zones, 3-Point Seatbelts with Pretensioners.
Braking System
Front Brakes:
Ventilated Disc Brakes
Rear Brakes:
Disc Brakes (or Drum Brakes on some lower trims)
💡 Technology Features
Infotainment
Infotainment System:
Factory AM/FM/Cassette/CD player with multiple speakers. Some models may have premium audio options.
Display:
Digital or analog climate control displays, basic instrument cluster with tachometer.
Driver Assistance
Driver Assistance:
Cruise Control, Optional ABS, Optional Traction Control.
Connectivity
Connectivity:
Basic connectivity, typically no Bluetooth or USB integration. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750-5,000 miles or 6 months (whichever comes first, consult manual for exact recommendation based on driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Typically every 60,000-100,000 miles for iridium or platinum plugs (check manual for specific plug type and interval).
Timing Belt Replacement:
Critical! For 4G63 engines, typically recommended every 60,000-90,000 miles or 7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Spec:
API SJ or higher, SAE 5W-30 or 5W-40 recommended (check manual for exact viscosity and type).
Transmission Fluid Manual:
API GL-4 or GL-5 Gear Oil (SAE 75W-90 recommended).
Transmission Fluid Automatic:
Mitsubishi ATF SP-II or equivalent.
Coolant Spec:
Mitsubishi Diaqueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with de-ionized water (50/50 mix).
Known Issues
Known Issues:
Head gasket failure (especially with higher mileage or modified engines), automatic transmission shifting issues, exhaust manifold cracks, minor electrical gremlins (window motors, door locks), rust on rocker panels and wheel arches.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors, a Japanese automotive manufacturer, has a long history dating back to 1917. Known for its robust engineering and innovation, particularly in areas like four-wheel drive and performance engines.
Model Evolution
Model Evolution:
The Mitsubishi Galant has a lineage dating back to 1969. The 2000 model year falls within the eighth generation (1996-2004), which saw a significant redesign with a more aerodynamic and distinctive 'cab-forward' design. This generation introduced the highly regarded 4G63 engine more widely.
Production
Production Location:
Primary production for the North American market was typically in Normal, Illinois, USA, with global production in Japan.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2000 model year might be scarce, the Galant (especially the 8th generation) was generally well-regarded for its styling and value proposition in the mid-size segment during its production run. The 4G63 engine itself has a strong reputation for durability and tuning potential.
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