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Mitsubishi Galant 1989 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1989 Codes Chassis Code: E3X 👋 Introduction Market Position Segment: Mid-size sedan, known for sporty handling and distinct styling Competitive Analysis Competitors: Honda Accord, Toyota Camry, Ford Tempo, Chevrolet Celebrity Key Features Design: Aerodynamic styling, often praised for its distinctive 'cab-forward' design cues for its era Performance: Available with potent DOHC and turbocharged engines (4G63T) in performance variants like the GSR 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Page Count: Extensive (typical factory manuals are 1000+ pages) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: All engine types, including 4G37, 4G63 (SOHC and DOHC), 4G63T (turbocharged) Fuel System: Fuel injection systems (MPI, GDI), fuel pump, injectors, fuel pressure regulator Cooling System: Radiator, thermostat, water pump, coolant flow, fan operation Intake And Exhaust: Intake manifold, exhaust manifold, catalytic converter, muffler, emissions control devices Emission Control: EGR system, PCV system, evaporative emission control (EVAP) Clutch: Clutch assembly, pressure plate, release bearing, hydraulic system Manual Transaxle: Gearbox, gears, bearings, shift linkage, clutch release mechanism Automatic Transaxle: Transmission control, torque converter, valve body, internal components, fluid types Propeller Shaft: Driveshaft, universal joints, differential carrier Front Axle: CV joints, drive axles, wheel bearings, hub assembly Rear Axle: Differential, half-shafts, axle bearings (RWD variants if applicable) Wheel And Tire: Wheel torque specifications, tire pressure recommendations, alignment procedures Power Plant Mount: Engine and transmission mounts, vibration dampening Front Suspension: MacPherson struts, control arms, ball joints, sway bar, steering components Rear Suspension: Multi-link independent suspension, trailing arms, shocks, springs Service Brakes: Front and rear disc brakes, brake pads, rotors, calipers, hydraulic lines, ABS (if equipped) Parking Brakes: Parking brake mechanism, cables, adjustment Body And Frame: Body panel removal, structural components, corrosion protection Electrical System: Wiring diagrams, battery, alternator, starter, fuses, relays, lighting, power windows, locks HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant, components Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs Troubleshooting: Diagnostic procedures for common problems, fault codes, symptom-based troubleshooting Component Repair: Step-by-step instructions for disassembly, repair, and reassembly of major components Diagnostics: Engine diagnostics, electrical system diagnostics, ABS diagnostics (if applicable) Alignment: Wheel alignment specifications and procedures Electrical Diagrams: Comprehensive wiring schematics for all vehicle systems Technical Depth Depth: Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Searchable Text: Typically yes, if properly OCR'd Print Quality Printability: Printable for offline use Image Quality: High-resolution diagrams and illustrations Binding Type Binding: Digital (PDF) Paper Type Paper: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Base Engine Options: 2.0L 4G37 SOHC I4, 2.0L 4G63 SOHC I4, 2.0L 4G63 DOHC I4 Performance Engine Option: 2.0L 4G63T DOHC Turbo I4 (GSR model) Performance Horsepower Range: Approx. 98 hp (4G37) to 195 hp (4G63T GSR) Torque Range: Approx. 119 lb-ft (4G37) to 203 lb-ft (4G63T GSR) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI), some variants may feature Gasoline Direct Injection (GDI) in later models or markets, but MPI is standard for 1989 Recommended Fuel: 87 Octane (Regular Unleaded) for naturally aspirated, 91 Octane (Premium Unleaded) for Turbocharged 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transaxle Optional Transmission Type: 4-Speed Automatic Transaxle with Lock-up Torque Converter Features All Wheel Drive: Available on certain performance trims (e.g., GSR AWD) 📐 Dimensions Exterior Wheelbase: Approx. 100.4 inches (2550 mm) Length: Approx. 177.4 inches (4505 mm) Width: Approx. 68.3 inches (1735 mm) Height: Approx. 54.5 inches (1385 mm) Weights Curb Weight: Approx. 2650 - 3100 lbs (1202 - 1406 kg), depending on engine and drivetrain 🛡️ Safety Features Ratings NHTSA Ratings: Information not readily available for this specific model year Active Features ABS: Optional on some trims, standard on higher performance models Passive Features Seatbelts: Front 3-point automatic locking retractors, rear lap and shoulder belts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player Driver Assistance Cruise Control: Available on higher trim levels 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months, whichever comes first (typical for the era) Engine Coolant Flush: Every 30,000 miles or 2 years Spark Plug Replacement: Every 30,000 miles (typically copper plugs) Timing Belt Replacement: Every 60,000 miles or 4 years (critical for 4G63/4G63T engines) Fluid Specifications Engine Oil: API SG or SH, SAE 5W-30 or 10W-30 recommended Transmission Fluid Manual: API GL-4, SAE 75W-90 gear oil Transmission Fluid Automatic: MITSUBISHI DIA QUEEN ATF SP-III or equivalent Dexron III/Mercon Coolant: Ethylene Glycol based, 50/50 mix with distilled water Known Issues Engine Mounts: Wear and tear leading to vibration Suspension Bushings: Degradation causing noise and handling issues Timing Belt Tensioner: Potential failure if not replaced at...
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Mitsubishi Galant 1989 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1989
Codes
Chassis Code:
E3X
👋 Introduction
Market Position
Segment:
Mid-size sedan, known for sporty handling and distinct styling
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Ford Tempo, Chevrolet Celebrity
Key Features
Design:
Aerodynamic styling, often praised for its distinctive 'cab-forward' design cues for its era
Performance:
Available with potent DOHC and turbocharged engines (4G63T) in performance variants like the GSR
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
Extensive (typical factory manuals are 1000+ pages)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine types, including 4G37, 4G63 (SOHC and DOHC), 4G63T (turbocharged)
Fuel System:
Fuel injection systems (MPI, GDI), fuel pump, injectors, fuel pressure regulator
Cooling System:
Radiator, thermostat, water pump, coolant flow, fan operation
Intake And Exhaust:
Intake manifold, exhaust manifold, catalytic converter, muffler, emissions control devices
Emission Control:
EGR system, PCV system, evaporative emission control (EVAP)
Clutch:
Clutch assembly, pressure plate, release bearing, hydraulic system
Manual Transaxle:
Gearbox, gears, bearings, shift linkage, clutch release mechanism
Automatic Transaxle:
Transmission control, torque converter, valve body, internal components, fluid types
Propeller Shaft:
Driveshaft, universal joints, differential carrier
Front Axle:
CV joints, drive axles, wheel bearings, hub assembly
Rear Axle:
Differential, half-shafts, axle bearings (RWD variants if applicable)
Wheel And Tire:
Wheel torque specifications, tire pressure recommendations, alignment procedures
Power Plant Mount:
Engine and transmission mounts, vibration dampening
Front Suspension:
MacPherson struts, control arms, ball joints, sway bar, steering components
Rear Suspension:
Multi-link independent suspension, trailing arms, shocks, springs
Service Brakes:
Front and rear disc brakes, brake pads, rotors, calipers, hydraulic lines, ABS (if equipped)
Parking Brakes:
Parking brake mechanism, cables, adjustment
Body And Frame:
Body panel removal, structural components, corrosion protection
Electrical System:
Wiring diagrams, battery, alternator, starter, fuses, relays, lighting, power windows, locks
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant, components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs
Troubleshooting:
Diagnostic procedures for common problems, fault codes, symptom-based troubleshooting
Component Repair:
Step-by-step instructions for disassembly, repair, and reassembly of major components
Diagnostics:
Engine diagnostics, electrical system diagnostics, ABS diagnostics (if applicable)
Alignment:
Wheel alignment specifications and procedures
Electrical Diagrams:
Comprehensive wiring schematics for all vehicle systems
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes, if properly OCR'd
Print Quality
Printability:
Printable for offline use
Image Quality:
High-resolution diagrams and illustrations
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Base Engine Options:
2.0L 4G37 SOHC I4, 2.0L 4G63 SOHC I4, 2.0L 4G63 DOHC I4
Performance Engine Option:
2.0L 4G63T DOHC Turbo I4 (GSR model)
Performance
Horsepower Range:
Approx. 98 hp (4G37) to 195 hp (4G63T GSR)
Torque Range:
Approx. 119 lb-ft (4G37) to 203 lb-ft (4G63T GSR)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI), some variants may feature Gasoline Direct Injection (GDI) in later models or markets, but MPI is standard for 1989
Recommended Fuel:
87 Octane (Regular Unleaded) for naturally aspirated, 91 Octane (Premium Unleaded) for Turbocharged
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transaxle
Optional
Transmission Type:
4-Speed Automatic Transaxle with Lock-up Torque Converter
Features
All Wheel Drive:
Available on certain performance trims (e.g., GSR AWD)
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.4 inches (2550 mm)
Length:
Approx. 177.4 inches (4505 mm)
Width:
Approx. 68.3 inches (1735 mm)
Height:
Approx. 54.5 inches (1385 mm)
Weights
Curb Weight:
Approx. 2650 - 3100 lbs (1202 - 1406 kg), depending on engine and drivetrain
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information not readily available for this specific model year
Active Features
ABS:
Optional on some trims, standard on higher performance models
Passive Features
Seatbelts:
Front 3-point automatic locking retractors, rear lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Driver Assistance
Cruise Control:
Available on higher trim levels
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months, whichever comes first (typical for the era)
Engine Coolant Flush:
Every 30,000 miles or 2 years
Spark Plug Replacement:
Every 30,000 miles (typically copper plugs)
Timing Belt Replacement:
Every 60,000 miles or 4 years (critical for 4G63/4G63T engines)
Fluid Specifications
Engine Oil:
API SG or SH, SAE 5W-30 or 10W-30 recommended
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil
Transmission Fluid Automatic:
MITSUBISHI DIA QUEEN ATF SP-III or equivalent Dexron III/Mercon
Coolant:
Ethylene Glycol based, 50/50 mix with distilled water
Known Issues
Engine Mounts:
Wear and tear leading to vibration
Suspension Bushings:
Degradation causing noise and handling issues
Timing Belt Tensioner:
Potential failure if not replaced at recommended intervals (4G63 engines)
Oil Leaks:
Common from valve cover gasket and oil pan gasket
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Established Japanese automaker with a long history of innovation and diverse vehicle production
Model Evolution
Galant Generation Vi:
The 1989 model represents the sixth generation (E3X) of the Galant, introduced in late 1987 for the 1988 model year. It featured a significant styling update and new chassis designs.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Car And Driver:
Often featured in '10 Best' lists in its earlier generations, with this generation being a strong contender for its performance and handling characteristics.
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