Mitsubushi GALANT Full Service & Repair Manual 1997-2001

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Years Covered: 1997, 1998, 1999, 2000, 2001 Generation: Eighth Generation (1993-2003) Codes Chassis Codes: E30A (some markets), E50/E70/E80 Series Engine Codes: 4G63, 6A13 (V6) 👋 Introduction Market Position Segment: Mid-size sedan / family car Target Audience: Discerning owners seeking to maintain their vehicle to factory standards, independent repair shops, DIY enthusiasts. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Malibu. Galant Advantage: Known for stylish design (especially the VR-4), comfortable ride, and often more engaging handling than some competitors. The VR-4 offered sophisticated AWD and turbocharged performance. Key Features Manual Value Proposition: Provides factory-level diagnostic and repair information, empowering users to perform a wide range of tasks, reducing reliance on expensive dealership services. 'No Extra fees, No Expiry dates' ensures long-term usability. Vehicle Appeal: The 1997-2001 Galant offered a blend of comfort, performance (especially the VR-4), and distinctive styling, making it an attractive option for those seeking an alternative to more common Japanese sedans. 📋 Manual Details Coverage Areas Primary Markets: North America, Europe, Asia (specific to region, but manual generally comprehensive) Trim Levels: DE, ES, LS, GTZ, VR-4 (where applicable for engine/drivetrain variations) Page Count Estimated Pages: 1500-2500 (typical for comprehensive factory manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, rebuild, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system, cooling system. Engine Management: Fuel injection system (MPI), ignition system, emission control systems (EGR, catalytic converter), engine control unit (ECU) diagnostics and wiring. Transmission Manual: Clutch, gearbox internal components, shift mechanisms, overhaul procedures, fluid specifications, torque specifications. Transmission Automatic: Automatic transmission operation, hydraulic system, torque converter, valve body, planetary gear sets, overhaul, fluid types, service procedures. Drivetrain: Front-wheel drive (FWD) / All-wheel drive (AWD) systems (including viscous coupling for AWD variants), drive shafts, CV joints, differentials, hub bearings. Suspension: Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), alignment specifications, service procedures. Steering: Power steering system, steering rack, tie rods, steering column, column lock, alignment, fluid specifications. Brakes: Front and rear brake systems (disc/drum configurations), ABS system (if equipped), hydraulic lines, calipers, master cylinder, brake fluid specifications, bleeding procedures, parking brake. Electrical System: Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, compressor, condenser, evaporator, cabin filter, service procedures. Body And Interior: Body panel removal and installation, door mechanisms, glass replacement, interior trim, seats, dashboard, sound deadening. Restraints: Airbag system (SRS), seat belt mechanisms, diagnostic codes for SRS. Procedures Included Maintenance Tasks: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, transmission fluid changes. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostic flowcharts, mechanical diagnostics. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostic Procedures: Engine performance diagnostics, electrical system testing, ABS diagnostics, HVAC system diagnostics. Specification Tables: Torque specifications for all fasteners, fluid capacities, engine data, electrical specifications, alignment data. Technical Depth Depth: Comprehensive, covering everything from routine maintenance and minor repairs to major overhauls and component rebuilds. Includes detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear diagrams and text. Searchability: Full text search capability for quick access to information. Print Quality Printability: Printable pages for workshop use. Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Standard Engine Usdm: 2.4L 4-cylinder (4G64 SOHC) Optional Engine Usdm: 3.0L V6 (6G72 SOHC) Performance Variants: 2.5L V6 Twin-Turbo (6A13TT) - Galant VR-4 (specific markets, high performance) Performance 4G64 Horsepower: ~142-156 hp @ 5500-6000 rpm (depending on year/tune) 4G64 Torque: ~159-170 lb-ft @ 3000-4000 rpm (depending on year/tune) 6G72 V6 Horsepower: ~195-200 hp @ 5500-6000 rpm 6G72 V6 Torque: ~215-220 lb-ft @ 4000-4500 rpm 6A13Tt Vr4 Horsepower: ~237-280 hp @ 6000 rpm (depending on market/spec) 6A13Tt Vr4 Torque: ~258-300 lb-ft @ 4500 rpm (depending on market/spec) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended for non-turbo, 91+ for VR-4) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission (with optional manual mode on some later models) Features AWD System: All-Wheel Drive (AWD) with Active Yaw Control (AYC) on VR-4 models. FWD standard on most other trims. Automatic Transmission Features: Electronically controlled with Sport Mode. 📐 Dimensions Exterior Length: ~185.4 inches (4709 mm) Width: ~70.5 inches (1790 mm) Height: ~56.1 inches (1425 mm) Wheelbase: ~104.3 inches (2650 mm) Weights Curb Weight: ~3100-3500 lbs (1400-1600 kg) depending on engine/trim 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 stars (1998 model year typical, may vary slightly by year)...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Years Covered:

1997, 1998, 1999, 2000, 2001

Generation:

Eighth Generation (1993-2003)

Codes

Chassis Codes:

E30A (some markets), E50/E70/E80 Series

Engine Codes:

4G63, 6A13 (V6)

👋 Introduction

Market Position

Segment:

Mid-size sedan / family car

Target Audience:

Discerning owners seeking to maintain their vehicle to factory standards, independent repair shops, DIY enthusiasts.

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Malibu.

Galant Advantage:

Known for stylish design (especially the VR-4), comfortable ride, and often more engaging handling than some competitors. The VR-4 offered sophisticated AWD and turbocharged performance.

Key Features

Manual Value Proposition:

Provides factory-level diagnostic and repair information, empowering users to perform a wide range of tasks, reducing reliance on expensive dealership services. 'No Extra fees, No Expiry dates' ensures long-term usability.

Vehicle Appeal:

The 1997-2001 Galant offered a blend of comfort, performance (especially the VR-4), and distinctive styling, making it an attractive option for those seeking an alternative to more common Japanese sedans.

📋 Manual Details

Coverage Areas

Primary Markets:

North America, Europe, Asia (specific to region, but manual generally comprehensive)

Trim Levels:

DE, ES, LS, GTZ, VR-4 (where applicable for engine/drivetrain variations)

Page Count

Estimated Pages:

1500-2500 (typical for comprehensive factory manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, rebuild, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system, cooling system.

Engine Management:

Fuel injection system (MPI), ignition system, emission control systems (EGR, catalytic converter), engine control unit (ECU) diagnostics and wiring.

Transmission Manual:

Clutch, gearbox internal components, shift mechanisms, overhaul procedures, fluid specifications, torque specifications.

Transmission Automatic:

Automatic transmission operation, hydraulic system, torque converter, valve body, planetary gear sets, overhaul, fluid types, service procedures.

Drivetrain:

Front-wheel drive (FWD) / All-wheel drive (AWD) systems (including viscous coupling for AWD variants), drive shafts, CV joints, differentials, hub bearings.

Suspension:

Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), alignment specifications, service procedures.

Steering:

Power steering system, steering rack, tie rods, steering column, column lock, alignment, fluid specifications.

Brakes:

Front and rear brake systems (disc/drum configurations), ABS system (if equipped), hydraulic lines, calipers, master cylinder, brake fluid specifications, bleeding procedures, parking brake.

Electrical System:

Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, compressor, condenser, evaporator, cabin filter, service procedures.

Body And Interior:

Body panel removal and installation, door mechanisms, glass replacement, interior trim, seats, dashboard, sound deadening.

Restraints:

Airbag system (SRS), seat belt mechanisms, diagnostic codes for SRS.

Procedures Included

Maintenance Tasks:

Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, transmission fluid changes.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostic flowcharts, mechanical diagnostics.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Diagnostic Procedures:

Engine performance diagnostics, electrical system testing, ABS diagnostics, HVAC system diagnostics.

Specification Tables:

Torque specifications for all fasteners, fluid capacities, engine data, electrical specifications, alignment data.

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance and minor repairs to major overhauls and component rebuilds. Includes detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF with clear diagrams and text.

Searchability:

Full text search capability for quick access to information.

Print Quality

Printability:

Printable pages for workshop use.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Standard Engine Usdm:

2.4L 4-cylinder (4G64 SOHC)

Optional Engine Usdm:

3.0L V6 (6G72 SOHC)

Performance Variants:

2.5L V6 Twin-Turbo (6A13TT) - Galant VR-4 (specific markets, high performance)

Performance

4G64 Horsepower:

~142-156 hp @ 5500-6000 rpm (depending on year/tune)

4G64 Torque:

~159-170 lb-ft @ 3000-4000 rpm (depending on year/tune)

6G72 V6 Horsepower:

~195-200 hp @ 5500-6000 rpm

6G72 V6 Torque:

~215-220 lb-ft @ 4000-4500 rpm

6A13Tt Vr4 Horsepower:

~237-280 hp @ 6000 rpm (depending on market/spec)

6A13Tt Vr4 Torque:

~258-300 lb-ft @ 4500 rpm (depending on market/spec)

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended for non-turbo, 91+ for VR-4)

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual Transmission

Optional

Optional Transmission Type:

4-speed Automatic Transmission (with optional manual mode on some later models)

Features

AWD System:

All-Wheel Drive (AWD) with Active Yaw Control (AYC) on VR-4 models. FWD standard on most other trims.

Automatic Transmission Features:

Electronically controlled with Sport Mode.

📐 Dimensions

Exterior

Length:

~185.4 inches (4709 mm)

Width:

~70.5 inches (1790 mm)

Height:

~56.1 inches (1425 mm)

Wheelbase:

~104.3 inches (2650 mm)

Weights

Curb Weight:

~3100-3500 lbs (1400-1600 kg) depending on engine/trim

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4/5 stars (1998 model year typical, may vary slightly by year)

NHTSA Front Impact Passenger:

4/5 stars (1998 model year typical)

IIHS Side Impact:

Acceptable (Good for later models with side airbags, if equipped)

Active Features

Standard on most trims, optional on base models.

Traction Control:

Optional on V6 models, standard on some higher trims.

Passive Features

Airbags:

Driver and passenger front airbags standard. Optional side airbags available on some later models.

Seatbelts:

3-point front and rear seat belts. Pretensioners and load limiters for front seats.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with cassette. Optional premium audio systems were available.

Climate Control:

Manual or automatic climate control depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trim levels.

Connectivity

Connectivity Features:

Limited by era. No factory Bluetooth or USB connectivity. Aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 6 months (severe service) or 7,500 miles or 12 months (normal service), consult manual for specifics.

Timing Belt Replacement:

Every 60,000-90,000 miles or 5-7 years for the 4G6x engines (critical for non-interference engines, but recommended regardless).

Transmission Fluid Change:

Every 30,000-60,000 miles depending on driving conditions.

Fluid Specifications

Engine Oil:

API Service SG, SH, or SJ; SAE 5W-30 or 10W-30 recommended (check owner's manual for precise spec).

Coolant:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Mopar Antifreeze/Coolant (MS-9769) or equivalent.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Automatic Transmission Fluid:

Mopar ATF+3 or ATF+4 (or equivalent Dexron/Mercon compatible fluid, check manual for exact spec).

Known Issues

Engine Mounts:

Wear and tear leading to vibrations, especially on the V6 models.

Suspension Bushings:

Degradation of rubber bushings leading to clunking noises and poor handling.

Automatic Transmission:

Some models may experience delayed shifting or harsh engagement, often related to fluid degradation or valve body issues.

Power Window Motors:

Failure of power window regulators and motors.

Airbag Light:

Occasional illumination of the SRS airbag warning light due to sensor or wiring issues.

📚 Vehicle History

Brand Heritage

Mitsubishi Legacy:

Mitsubishi Motors, a Japanese automaker with a history dating back to 1920, known for its diverse range of vehicles from compact cars to SUVs and performance models (e.g., Lancer Evolution).

Model Evolution

Eighth Gen Galant Launch:

The eighth generation debuted in 1993 in Japan, arriving in North America for the 1994 model year. The 1997-2001 represents a facelifted version of this generation, featuring updated styling and technology.

Vr4 Significance:

The Galant VR-4, particularly in its earlier generations and niche later iterations, was a halo car known for its advanced technology like all-wheel drive and four-wheel steering, establishing a performance lineage.

Production

Manufacturing Locations:

Primarily manufactured in Japan and the United States (Normal, Illinois).

🏆 Awards & Recognition

Recognitions

Common Praise:

Often praised for its comfortable ride and distinctive styling, particularly the aerodynamic lines of the facelifted model. The VR-4 variant received accolades for its performance and technological integration.

Ratings

Consumer Reports Reliability:

Mixed reliability ratings across different model years and powertrains. Manual provides essential info to address potential issues.