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Mitsubishi Galant 1992 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1992 Codes Chassis Code: E30, E33, E34, E35, E38, E39 Engine Codes: 4G37, 4G63, 4G63T, 4G64, 6G71 👋 Introduction Market Position Target Audience: Do-it-yourselfers, independent repair shops, and professional technicians working on the 1992 Mitsubishi Galant. Competitive Analysis Value Proposition: Provides in-depth factory-level information, crucial for accurate diagnostics and repairs, saving time and money compared to guesswork or limited online resources. Key Features Manual Format: Original factory service manual content, presented in a modern, accessible PDF format. Illustration Detail: Hundreds of photos and illustrations for detailed guidance through each procedure. 📋 Manual Details Coverage Areas Systems Covered: General Information, Engine Mechanical, Engine Lubrication, Fuel System, Engine Cooling System, Intake and Exhaust Systems, Engine Electrical System, Engine and Emission Control, Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Wheel and Tire, Power Plant Mounts, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System, Body (Interior & Exterior), Chassis Electrical System, Component Locations, Configuration Diagrams, Splice Locations, Circuit Diagrams Page Count Estimated Page Count: Approximately 1500-2000 (typical for comprehensive factory service manuals of this era) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF Compatibility: Windows and MAC Requirements: Adobe PDF Reader Printability: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine teardown, assembly, specifications, torque values, piston and ring data, cylinder head procedures, crankshaft and camshaft details. Engine Control: ECU diagnostics, sensor testing, actuator testing, ignition timing, fuel injection system (MPI/GDI), emissions control systems (EGR, EVAP, catalytic converter). Transmission: Manual transaxle (clutch, gears, shifting mechanisms, bearings) and Automatic Transaxle (torque converter, planetary gears, valve body, hydraulic controls, seals, fluid capacities). Suspension Steering: Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), steering rack, power steering system, wheel alignment specifications. Brakes: Front and rear brake systems (discs, pads, calipers, lines, master cylinder), ABS system (if equipped), parking brake mechanics, hydraulic pressure tests. Electrical Chassis: Lighting, instruments, HVAC controls, power windows, door locks, wipers, horn, audio system wiring, fuse box diagrams, relay locations, wiring harness routing. Procedures Included Diagnostic Procedures: Troubleshooting charts for common symptoms, fault code diagnosis (OBD-I), component testing procedures, circuit resistance checks. Repair Procedures: Step-by-step instructions for engine rebuilds, transmission overhaul, suspension replacement, brake caliper rebuild, body panel repair, interior trim removal. Maintenance Procedures: Oil and filter changes, spark plug replacement, coolant flushes, belt inspection and replacement, brake fluid flush, air filter replacement. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to full engine and transmission overhauls, including detailed electrical schematics and troubleshooting guides. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format PDF Quality: High-resolution scans, ensuring clarity of text and illustrations. Searchable text functionality (if digitally created). Print Quality Print Readability: Designed for clear printing, with legible diagrams and text. Assumes high-quality printing capabilities. Binding Type Binding Type: Digital PDF (not a physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: DOHC 16-valve 4-cylinder (4G63), DOHC 16-valve 4-cylinder Turbocharged (4G63T), SOHC 16-valve 4-cylinder (4G64), SOHC V6 (6G71) Performance Horsepower Range: Approximately 125 hp (4G63 non-turbo) to 195 hp (4G63T Turbo) Torque Range: Approximately 130 lb-ft (4G63 non-turbo) to 203 lb-ft (4G63T Turbo) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) on some models. Engine Mechanical Cylinder Head Design: DOHC (Dual Overhead Camshafts) or SOHC (Single Overhead Camshafts), 16 valves per cylinder (for 4-cylinder engines). Engine Electrical Ignition System: Electronic ignition system with distributor, coil, and spark plugs. 🔧 Transmission Standard Manual Transmission: 5-speed manual transaxle Optional Automatic Transmission: 4-speed automatic transaxle Features FWD AWD Options: Front-Wheel Drive (FWD) standard. All-Wheel Drive (AWD) available on specific performance models (e.g., GSR). 📐 Dimensions Exterior Wheelbase Inches: Approximately 104.7 inches Length Inches: Approximately 183.1 inches Width Inches: Approximately 69.1 inches Height Inches: Approximately 54.7 inches Weights Curb Weight Lbs: Approximately 2800 - 3200 lbs (depending on engine and trim) Wheel Bolt Pattern: 4x114.3 mm (5 lug) 🛡️ Safety Features Ratings NHTSA Ratings: Not readily available for this specific model year in a standardized digital format, but contemporary vehicles of this era generally had basic safety features. Active Features ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trims. Passive Features Airbags: Driver-side airbag typically standard on most trims. Passenger airbag not common for this year. Seatbelts: Front and rear seat belts, with pretensioners likely standard for front occupants. 💡 Technology Features Infotainment Audio System: Factory radio/cassette player, often with optional CD player or amplifier systems. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity N/A: No modern connectivity features like Bluetooth or USB ports in this era. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and...
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Mitsubishi Galant 1992 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1992
Codes
Chassis Code:
E30, E33, E34, E35, E38, E39
Engine Codes:
4G37, 4G63, 4G63T, 4G64, 6G71
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers, independent repair shops, and professional technicians working on the 1992 Mitsubishi Galant.
Competitive Analysis
Value Proposition:
Provides in-depth factory-level information, crucial for accurate diagnostics and repairs, saving time and money compared to guesswork or limited online resources.
Key Features
Manual Format:
Original factory service manual content, presented in a modern, accessible PDF format.
Illustration Detail:
Hundreds of photos and illustrations for detailed guidance through each procedure.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Engine Mechanical, Engine Lubrication, Fuel System, Engine Cooling System, Intake and Exhaust Systems, Engine Electrical System, Engine and Emission Control, Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Wheel and Tire, Power Plant Mounts, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System, Body (Interior & Exterior), Chassis Electrical System, Component Locations, Configuration Diagrams, Splice Locations, Circuit Diagrams
Page Count
Estimated Page Count:
Approximately 1500-2000 (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows and MAC
Requirements:
Adobe PDF Reader
Printability:
Yes
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine teardown, assembly, specifications, torque values, piston and ring data, cylinder head procedures, crankshaft and camshaft details.
Engine Control:
ECU diagnostics, sensor testing, actuator testing, ignition timing, fuel injection system (MPI/GDI), emissions control systems (EGR, EVAP, catalytic converter).
Transmission:
Manual transaxle (clutch, gears, shifting mechanisms, bearings) and Automatic Transaxle (torque converter, planetary gears, valve body, hydraulic controls, seals, fluid capacities).
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), steering rack, power steering system, wheel alignment specifications.
Brakes:
Front and rear brake systems (discs, pads, calipers, lines, master cylinder), ABS system (if equipped), parking brake mechanics, hydraulic pressure tests.
Electrical Chassis:
Lighting, instruments, HVAC controls, power windows, door locks, wipers, horn, audio system wiring, fuse box diagrams, relay locations, wiring harness routing.
Procedures Included
Diagnostic Procedures:
Troubleshooting charts for common symptoms, fault code diagnosis (OBD-I), component testing procedures, circuit resistance checks.
Repair Procedures:
Step-by-step instructions for engine rebuilds, transmission overhaul, suspension replacement, brake caliper rebuild, body panel repair, interior trim removal.
Maintenance Procedures:
Oil and filter changes, spark plug replacement, coolant flushes, belt inspection and replacement, brake fluid flush, air filter replacement.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to full engine and transmission overhauls, including detailed electrical schematics and troubleshooting guides. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, ensuring clarity of text and illustrations. Searchable text functionality (if digitally created).
Print Quality
Print Readability:
Designed for clear printing, with legible diagrams and text. Assumes high-quality printing capabilities.
Binding Type
Binding Type:
Digital PDF (not a physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
DOHC 16-valve 4-cylinder (4G63), DOHC 16-valve 4-cylinder Turbocharged (4G63T), SOHC 16-valve 4-cylinder (4G64), SOHC V6 (6G71)
Performance
Horsepower Range:
Approximately 125 hp (4G63 non-turbo) to 195 hp (4G63T Turbo)
Torque Range:
Approximately 130 lb-ft (4G63 non-turbo) to 203 lb-ft (4G63T Turbo)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) on some models.
Engine Mechanical
Cylinder Head Design:
DOHC (Dual Overhead Camshafts) or SOHC (Single Overhead Camshafts), 16 valves per cylinder (for 4-cylinder engines).
Engine Electrical
Ignition System:
Electronic ignition system with distributor, coil, and spark plugs.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transaxle
Optional
Automatic Transmission:
4-speed automatic transaxle
Features
FWD AWD Options:
Front-Wheel Drive (FWD) standard. All-Wheel Drive (AWD) available on specific performance models (e.g., GSR).
📐 Dimensions
Exterior
Wheelbase Inches:
Approximately 104.7 inches
Length Inches:
Approximately 183.1 inches
Width Inches:
Approximately 69.1 inches
Height Inches:
Approximately 54.7 inches
Weights
Curb Weight Lbs:
Approximately 2800 - 3200 lbs (depending on engine and trim)
Wheel Bolt Pattern:
4x114.3 mm (5 lug)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not readily available for this specific model year in a standardized digital format, but contemporary vehicles of this era generally had basic safety features.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims.
Passive Features
Airbags:
Driver-side airbag typically standard on most trims. Passenger airbag not common for this year.
Seatbelts:
Front and rear seat belts, with pretensioners likely standard for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory radio/cassette player, often with optional CD player or amplifier systems.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
N/A:
No modern connectivity features like Bluetooth or USB ports in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type.
Transmission Fluid Change:
Automatic: Every 30,000-60,000 miles. Manual: Inspect periodically, change as needed or at higher mileages.
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years.
Timing Belt Replacement:
Crucial for interference engines (like the 4G63). Typically every 60,000-100,000 miles or 5-7 years. Refer to manual for specific engine.
Fluid Specifications
Engine Oil Type:
API SG or higher. Viscosity typically 5W-30 or 10W-30 depending on climate. Consult manual for exact specifications.
Transmission Fluid Type Auto:
Mitsubishi DiaQueen ATF-SP II or equivalent Dexron-II/III.
Transmission Fluid Type Manual:
API GL-4 gear oil. Viscosity typically 75W-90.
Coolant Type:
Ethylene glycol-based coolant. Typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Tie rod ends, ball joints, struts/shocks, exhaust components, engine mounts, and clutch wear. Timing belt replacement is critical for engine longevity.
Electrical Gremlins:
Wiring harness issues, corrosion in connectors, and failing relays can cause intermittent electrical problems.
Turbocharger Maintenance:
For turbocharged models (4G63T), proper oil maintenance and cool-down periods are essential to prevent turbocharger failure.
📚 Vehicle History
Brand Heritage
Mitsubishi Automotive History:
Mitsubishi Motors, a division of the Mitsubishi Group, has a long history in automotive manufacturing, known for innovation and diverse vehicle offerings.
Model Evolution
Galant Generations:
The 1992 Galant is part of the fifth generation (E30 series), known for its aerodynamic styling and available advanced features like AWD and four-wheel steering (HICAS on some models).
Production
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
The fifth-generation Galant received praise for its handling and styling. For example, some models were recognized by automotive journalists for their value and performance, particularly the VR-4 variants.
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