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Mitsubishi Galant 1997 All Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Codes Chassis Code: E39A 👋 Introduction Market Position Segment: Mid-size sedan Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina Key Features Design Philosophy: The 1997 Galant, part of the eighth generation, offered a distinct styling with aerodynamic lines and a comfortable interior, aiming for a blend of performance and practicality. Value Proposition: Known for its reliability, comfortable ride, and available V6 engine, the Galant was a strong contender in its segment, offering good value for money. 📋 Manual Details Coverage Areas Market Coverage: North America, Europe, Asia Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair procedures for all engine variants including timing belt replacement, valve adjustments, and piston ring installation. Engine Performance: Information on engine tuning, diagnostic trouble codes (DTCs), emission control systems, and fuel injection system calibration. Transmission Manual: Complete overhaul and repair procedures for the 5-speed manual transmission, including clutch replacement and gearbox component replacement. Transmission Automatic: Detailed repair and overhaul procedures for the 4-speed automatic transmission, including torque converter diagnostics and valve body servicing. Suspension: Front and rear suspension component diagnosis, replacement, and alignment procedures, including struts, shocks, control arms, and bushings. Brakes: Front and rear brake system inspection, service, and repair, including disc brake pad replacement, rotor resurfacing, caliper overhaul, and ABS system diagnostics. Steering: Power steering system diagnosis and repair, including pump, rack and pinion, and steering column servicing. Electrical System: Comprehensive wiring diagrams for all electrical components, lighting systems, charging system diagnostics, starter motor and alternator repair. HVAC: Air conditioning system servicing, refrigerant charging, compressor repair, heater core replacement, and climate control diagnostics. Body And Frame: Body panel repair, dent removal, door and latch mechanism servicing, and rust prevention techniques. Interior: Seat removal, dashboard disassembly, trim panel replacement, and carpet servicing. Procedures Included Maintenance: Detailed step-by-step instructions for routine maintenance tasks, including oil changes, filter replacements, fluid level checks, and spark plug replacement. Troubleshooting: Diagnostic charts and flowcharts to identify and resolve common mechanical and electrical issues, including symptom-based troubleshooting guides. Repair: Comprehensive instructions for component replacement, system overhaul, and repair of various parts and assemblies. Diagnostics: Procedures for using diagnostic tools, reading OBD-II codes, and performing electrical circuit testing. Technical Depth Depth: Extremely comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and tolerances. 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High-resolution scans suitable for printing, with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 (2.0L SOHC I4) Engine Displacement 1: 1997 cc (122 cu in) Engine Configuration 1: Inline 4-cylinder, SOHC Horsepower 1: 135 hp @ 6000 rpm Torque 1: 127 lb-ft @ 4500 rpm Secondary Engine Engine Code 2: 6A13 (2.5L SOHC V6) Engine Displacement 2: 2498 cc (152 cu in) Engine Configuration 2: V6, SOHC Horsepower 2: 160 hp @ 5700 rpm Torque 2: 153 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) or Distributor-based (depending on market/trim) 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Optional Transmission Type 2: 4-speed Automatic (INVECS-II) Features Automatic Features: Sportronic mode (allows manual shifting), Winter mode. Fluid Specifications Automatic Transmission Fluid: Mitsubishi DiaQueen SPII or equivalent Dexron III/Mercon. Manual Transmission Fluid: GL-4, SAE 75W-90 or 80W-90 gear oil. 📐 Dimensions Exterior Length: 4610 mm (181.5 in) Width: 1720 mm (67.7 in) Height: 1385 mm (54.5 in) Wheelbase: 2635 mm (103.7 in) Weights Curb Weight Min: 1350 kg (2976 lbs) Curb Weight Max: 1450 kg (3197 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not rated (vehicle predates standardized ratings) NHTSA Front Impact Passenger: Not rated (vehicle predates standardized ratings) Passive Features Airbags: Driver and passenger front airbags Seatbelts: Front and rear seatbelts with pretensioners for front occupants Child Seat Anchors: LATCH system (rear outboard seating positions) Active Features ABS: Anti-lock Braking System (ABS) available on select trims Traction Control: Traction Control System (TCS) available on select models 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player and speaker systems. Climate Control: Manual or automatic climate control systems depending on trim level. Driver Assistance Cruise Control: Standard on most models. Connectivity Telematics: N/A (No factory integrated telematics or advanced connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Engine Oil Filter Replacement: Replace with every oil change. Timing Belt Replacement: Every 60,000 miles (96,000 km) or 4 years, whichever...
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Mitsubishi Galant 1997 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1997
Codes
Chassis Code:
E39A
👋 Introduction
Market Position
Segment:
Mid-size sedan
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina
Key Features
Design Philosophy:
The 1997 Galant, part of the eighth generation, offered a distinct styling with aerodynamic lines and a comfortable interior, aiming for a blend of performance and practicality.
Value Proposition:
Known for its reliability, comfortable ride, and available V6 engine, the Galant was a strong contender in its segment, offering good value for money.
📋 Manual Details
Coverage Areas
Market Coverage:
North America, Europe, Asia
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for all engine variants including timing belt replacement, valve adjustments, and piston ring installation.
Engine Performance:
Information on engine tuning, diagnostic trouble codes (DTCs), emission control systems, and fuel injection system calibration.
Transmission Manual:
Complete overhaul and repair procedures for the 5-speed manual transmission, including clutch replacement and gearbox component replacement.
Transmission Automatic:
Detailed repair and overhaul procedures for the 4-speed automatic transmission, including torque converter diagnostics and valve body servicing.
Suspension:
Front and rear suspension component diagnosis, replacement, and alignment procedures, including struts, shocks, control arms, and bushings.
Brakes:
Front and rear brake system inspection, service, and repair, including disc brake pad replacement, rotor resurfacing, caliper overhaul, and ABS system diagnostics.
Steering:
Power steering system diagnosis and repair, including pump, rack and pinion, and steering column servicing.
Electrical System:
Comprehensive wiring diagrams for all electrical components, lighting systems, charging system diagnostics, starter motor and alternator repair.
HVAC:
Air conditioning system servicing, refrigerant charging, compressor repair, heater core replacement, and climate control diagnostics.
Body And Frame:
Body panel repair, dent removal, door and latch mechanism servicing, and rust prevention techniques.
Interior:
Seat removal, dashboard disassembly, trim panel replacement, and carpet servicing.
Procedures Included
Maintenance:
Detailed step-by-step instructions for routine maintenance tasks, including oil changes, filter replacements, fluid level checks, and spark plug replacement.
Troubleshooting:
Diagnostic charts and flowcharts to identify and resolve common mechanical and electrical issues, including symptom-based troubleshooting guides.
Repair:
Comprehensive instructions for component replacement, system overhaul, and repair of various parts and assemblies.
Diagnostics:
Procedures for using diagnostic tools, reading OBD-II codes, and performing electrical circuit testing.
Technical Depth
Depth:
Extremely comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Resolution:
High-resolution scans suitable for printing, with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L SOHC I4)
Engine Displacement 1:
1997 cc (122 cu in)
Engine Configuration 1:
Inline 4-cylinder, SOHC
Horsepower 1:
135 hp @ 6000 rpm
Torque 1:
127 lb-ft @ 4500 rpm
Secondary Engine
Engine Code 2:
6A13 (2.5L SOHC V6)
Engine Displacement 2:
2498 cc (152 cu in)
Engine Configuration 2:
V6, SOHC
Horsepower 2:
160 hp @ 5700 rpm
Torque 2:
153 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based (depending on market/trim)
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual
Optional
Transmission Type 2:
4-speed Automatic (INVECS-II)
Features
Automatic Features:
Sportronic mode (allows manual shifting), Winter mode.
Fluid Specifications
Automatic Transmission Fluid:
Mitsubishi DiaQueen SPII or equivalent Dexron III/Mercon.
Manual Transmission Fluid:
GL-4, SAE 75W-90 or 80W-90 gear oil.
📐 Dimensions
Exterior
Length:
4610 mm (181.5 in)
Width:
1720 mm (67.7 in)
Height:
1385 mm (54.5 in)
Wheelbase:
2635 mm (103.7 in)
Weights
Curb Weight Min:
1350 kg (2976 lbs)
Curb Weight Max:
1450 kg (3197 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated (vehicle predates standardized ratings)
NHTSA Front Impact Passenger:
Not rated (vehicle predates standardized ratings)
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
Front and rear seatbelts with pretensioners for front occupants
Child Seat Anchors:
LATCH system (rear outboard seating positions)
Active Features
ABS:
Anti-lock Braking System (ABS) available on select trims
Traction Control:
Traction Control System (TCS) available on select models
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player and speaker systems.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Telematics:
N/A (No factory integrated telematics or advanced connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Engine Oil Filter Replacement:
Replace with every oil change.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Critical for 4G63 engine.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (depending on climate).
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors).
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Mitsubishi Power Steering Fluid or equivalent Dexron II/III ATF.
Known Issues
Engine Mounts:
Can wear out over time, leading to increased vibration.
Automatic Transmission Shifting:
Some models may experience hesitant shifting or delayed engagement.
Suspension Components:
Bushings and ball joints can wear, causing noise and alignment issues.
Exhaust Manifold Cracks:
The 4G63 engine is prone to exhaust manifold cracking.
Power Window Motors:
Can fail over time.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a division of the Mitsubishi conglomerate, has a long history in automotive manufacturing, known for innovation and durability.
Model Evolution
Galant Generations:
The 1997 model represents the eighth generation of the Mitsubishi Galant, introduced in 1993, with a significant redesign focusing on aerodynamics and improved comfort.
Production
Production Location:
Japan (various Mitsubishi plants)
Production Years:
1993-1998 (Eighth Generation)
🏆 Awards & Recognition
Recognitions
Historical Awards:
While not a recipient of major awards in 1997, the Galant was generally well-regarded for its styling and value in automotive reviews of the era.
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