Mitsubushi GALANT Service Repair Manual 2005 Onward

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2005 Onward 👋 Introduction Market Position Market Position: The Mitsubishi Galant, particularly in its later generations, aimed to be a strong contender in the mid-size sedan segment, offering a blend of style, performance, and value. Competitive Analysis Competitive Analysis: Competed against established players like the Toyota Camry, Honda Accord, Nissan Altima, and Ford Fusion, often distinguishing itself with more distinctive styling and a sportier driving feel for certain trims. Key Features Key Features: Available engine options, often including V6 powertrains; distinctive exterior design; comfortable interior; focus on value and reliability; availability of all-wheel drive on select models. 📋 Manual Details Coverage Areas Coverage Areas: Complete vehicle systems, diagnostics, repair, maintenance, specifications, wiring diagrams Page Count Page Count: Extensive (typically 1000+ pages for a comprehensive factory-style manual) Manual Type Manual Type: Service and Repair Manual (Factory Workshop Manual equivalent) Language Language: English Format Format: Digital (likely PDF), printable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing components (belts/chains), engine performance tuning, emissions control. Engine Performance: Fuel injection system (EFI), ignition system, air intake system, exhaust system, engine diagnostics and troubleshooting. Transmission Manual: Manual transmission (if applicable): Clutch system, gearbox assembly, shifting mechanisms, maintenance, repair, torque specifications. Transmission Automatic: Automatic transmission: Torque converter, planetary gear sets, valve body, hydraulic control system, electronic control unit (TCU), maintenance, repair, fluid specifications, diagnostic procedures. Drivetrain: Front-wheel drive (FWD) or All-wheel drive (AWD) systems: Axles, CV joints, differential, driveshafts, prop shafts, hub assemblies, maintenance, repair. Suspension: Front suspension (e.g., MacPherson strut, multi-link), rear suspension (e.g., multi-link, trailing arm), springs, shock absorbers/struts, control arms, ball joints, bushings, wheel alignment specifications, maintenance, repair. Steering: Power steering system (hydraulic or electric), steering rack/gearbox, tie rods, steering column, maintenance, repair, bleeding procedures. Brakes: Front and rear brake systems: Disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), maintenance, bleeding procedures, component replacement, torque specifications. Electrical System: 12-volt battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams for all circuits, lighting system, horn, wipers, power windows, door locks. Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, seat belts, climate control system (HVAC), body sealing, rust prevention, noise insulation, repair and replacement procedures. Heating Ventilation Air Conditioning: HVAC system: Condenser, evaporator, compressor, refrigerant, blower motor, actuators, climate control panel, diagnostic and repair procedures, refrigerant handling and safety. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, ABS, Traction Control (TCL), Stability Control (ASC/ESP), parking sensors, backup camera (if equipped). Diagnostic Troubleshooting: OBD-II (On-Board Diagnostics) system, diagnostic trouble codes (DTCs), fault finding procedures, use of diagnostic scan tools. Procedures Included Preventive Maintenance: Regularly scheduled maintenance tasks, fluid changes, filter replacements, inspections, lubrication. Component Replacement: Detailed step-by-step instructions for replacing virtually all major and minor vehicle components. Troubleshooting Guides: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Rebuilding Procedures: Instructions for overhauling and rebuilding major components like engines and transmissions. Electrical Diagnostics: Testing circuits, component diagnosis, interpretation of wiring diagrams. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Climate Control Service: Refrigerant system servicing, leak detection, component repair for HVAC. Body Repair: Procedures for dent repair, panel replacement, welding, and painting preparation. Technical Depth Technical Depth: Comprehensive, from basic fluid checks to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Format: Likely PDF; searchable text is a key feature of high-quality digital manuals. Print Quality Print Quality: High resolution, suitable for professional printing of individual pages or sections. Binding Type Binding Type: N/A (Digital format, printable for various binding options) Paper Type Paper Type: N/A (Digital format, printable on standard paper) ⚙️ Engine Specifications Primary Engine Engine Displacement And Type: Commonly featured a 2.4L Inline-4 (4G69 MIVEC) and a 3.8L V6 (6G75 MIVEC). Specific engines depend on market and trim. The 2005 model year onwards typically saw the 4G69 and the 6G75. Performance 2.4L Engine (4G69 Mivec) Horsepower: Approximately 160 hp @ 5500 rpm (US Spec) 2.4L Engine (4G69 Mivec) Torque: Approximately 157 lb-ft @ 4000 rpm (US Spec) 3.8L V6 Engine (6G75 Mivec) Horsepower: Approximately 230 hp @ 5500 rpm (US Spec, standard Galant) 3.8L V6 Engine (6G75 Mivec) Horsepower (Gts/Ralliart): Approximately 260 hp @ 5750 rpm (US Spec, performance trims) 3.8L V6 Engine (6G75 Mivec) Torque: Approximately 255 lb-ft @ 4000 rpm (US Spec, standard Galant) 3.8L V6 Engine (6G75 Mivec) Torque (Gts/Ralliart): Approximately 255 lb-ft @ 4000 rpm (US Spec, performance trims) Fuel System Fuel System: Electronic Fuel Injection (EFI) with sequential multiport fuel injection (MPI). MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system on both 4-cylinder and V6 engines for improved...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

2005 Onward

👋 Introduction

Market Position

Market Position:

The Mitsubishi Galant, particularly in its later generations, aimed to be a strong contender in the mid-size sedan segment, offering a blend of style, performance, and value.

Competitive Analysis

Competitive Analysis:

Competed against established players like the Toyota Camry, Honda Accord, Nissan Altima, and Ford Fusion, often distinguishing itself with more distinctive styling and a sportier driving feel for certain trims.

Key Features

Key Features:

Available engine options, often including V6 powertrains; distinctive exterior design; comfortable interior; focus on value and reliability; availability of all-wheel drive on select models.

📋 Manual Details

Coverage Areas

Coverage Areas:

Complete vehicle systems, diagnostics, repair, maintenance, specifications, wiring diagrams

Page Count

Page Count:

Extensive (typically 1000+ pages for a comprehensive factory-style manual)

Manual Type

Manual Type:

Service and Repair Manual (Factory Workshop Manual equivalent)

Language

Language:

English

Format

Format:

Digital (likely PDF), printable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing components (belts/chains), engine performance tuning, emissions control.

Engine Performance:

Fuel injection system (EFI), ignition system, air intake system, exhaust system, engine diagnostics and troubleshooting.

Transmission Manual:

Manual transmission (if applicable): Clutch system, gearbox assembly, shifting mechanisms, maintenance, repair, torque specifications.

Transmission Automatic:

Automatic transmission: Torque converter, planetary gear sets, valve body, hydraulic control system, electronic control unit (TCU), maintenance, repair, fluid specifications, diagnostic procedures.

Drivetrain:

Front-wheel drive (FWD) or All-wheel drive (AWD) systems: Axles, CV joints, differential, driveshafts, prop shafts, hub assemblies, maintenance, repair.

Suspension:

Front suspension (e.g., MacPherson strut, multi-link), rear suspension (e.g., multi-link, trailing arm), springs, shock absorbers/struts, control arms, ball joints, bushings, wheel alignment specifications, maintenance, repair.

Steering:

Power steering system (hydraulic or electric), steering rack/gearbox, tie rods, steering column, maintenance, repair, bleeding procedures.

Brakes:

Front and rear brake systems: Disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), maintenance, bleeding procedures, component replacement, torque specifications.

Electrical System:

12-volt battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams for all circuits, lighting system, horn, wipers, power windows, door locks.

Body And Interior:

Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, seat belts, climate control system (HVAC), body sealing, rust prevention, noise insulation, repair and replacement procedures.

Heating Ventilation Air Conditioning:

HVAC system: Condenser, evaporator, compressor, refrigerant, blower motor, actuators, climate control panel, diagnostic and repair procedures, refrigerant handling and safety.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, ABS, Traction Control (TCL), Stability Control (ASC/ESP), parking sensors, backup camera (if equipped).

Diagnostic Troubleshooting:

OBD-II (On-Board Diagnostics) system, diagnostic trouble codes (DTCs), fault finding procedures, use of diagnostic scan tools.

Procedures Included

Preventive Maintenance:

Regularly scheduled maintenance tasks, fluid changes, filter replacements, inspections, lubrication.

Component Replacement:

Detailed step-by-step instructions for replacing virtually all major and minor vehicle components.

Troubleshooting Guides:

Systematic diagnostic procedures for identifying and resolving common and uncommon faults.

Rebuilding Procedures:

Instructions for overhauling and rebuilding major components like engines and transmissions.

Electrical Diagnostics:

Testing circuits, component diagnosis, interpretation of wiring diagrams.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Climate Control Service:

Refrigerant system servicing, leak detection, component repair for HVAC.

Body Repair:

Procedures for dent repair, panel replacement, welding, and painting preparation.

Technical Depth

Technical Depth:

Comprehensive, from basic fluid checks to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Likely PDF; searchable text is a key feature of high-quality digital manuals.

Print Quality

Print Quality:

High resolution, suitable for professional printing of individual pages or sections.

Binding Type

Binding Type:

N/A (Digital format, printable for various binding options)

Paper Type

Paper Type:

N/A (Digital format, printable on standard paper)

⚙️ Engine Specifications

Primary Engine

Engine Displacement And Type:

Commonly featured a 2.4L Inline-4 (4G69 MIVEC) and a 3.8L V6 (6G75 MIVEC). Specific engines depend on market and trim. The 2005 model year onwards typically saw the 4G69 and the 6G75.

Performance

2.4L Engine (4G69 Mivec) Horsepower:

Approximately 160 hp @ 5500 rpm (US Spec)

2.4L Engine (4G69 Mivec) Torque:

Approximately 157 lb-ft @ 4000 rpm (US Spec)

3.8L V6 Engine (6G75 Mivec) Horsepower:

Approximately 230 hp @ 5500 rpm (US Spec, standard Galant)

3.8L V6 Engine (6G75 Mivec) Horsepower (Gts/Ralliart):

Approximately 260 hp @ 5750 rpm (US Spec, performance trims)

3.8L V6 Engine (6G75 Mivec) Torque:

Approximately 255 lb-ft @ 4000 rpm (US Spec, standard Galant)

3.8L V6 Engine (6G75 Mivec) Torque (Gts/Ralliart):

Approximately 255 lb-ft @ 4000 rpm (US Spec, performance trims)

Fuel System

Fuel System:

Electronic Fuel Injection (EFI) with sequential multiport fuel injection (MPI). MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system on both 4-cylinder and V6 engines for improved performance and efficiency.

Fuel Type

Fuel Type:

Unleaded Gasoline

Ignition System

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug ignition (COP).

Cooling System

Cooling System Type:

Pressurized liquid cooling system.

🔧 Transmission

Standard

Standard Transmission:

For most markets and trims, a 4-speed automatic transmission (F4A51, INVECS-II) was standard. A 5-speed manual transmission (W5MG1) was available on select performance variants or lower trims in some markets.

Optional

Optional Transmission:

A 5-speed INVECS-II automatic transmission was available on higher trims or specific models, offering more gear ratios and potentially better performance/efficiency.

Features

Transmission Features:

INVECS-II (Intelligent and Innovative Vehicle Electronic Control System) for adaptive shifting patterns, Sportronic manual shifting mode on automatic transmissions.

📐 Dimensions

Exterior

Length:

Approx. 190.4 inches (4836 mm)

Width:

Approx. 71.0 inches (1803 mm)

Height:

Approx. 57.7 inches (1466 mm)

Wheelbase:

Approx. 107.7 inches (2736 mm)

Interior

Passenger Volume:

Approx. 97.9 cubic feet (2772 L)

Cargo

Trunk Volume:

Approx. 14.0 cubic feet (396 L)

Weights

Curb Weight:

Ranges from approx. 3,300 lbs (1497 kg) for 2.4L models to approx. 3,600 lbs (1633 kg) for V6 models. AWD variants will be heavier.

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

5-Star (Driver and Passenger) for certain model years/configurations.

IIHS Front Offset Crash Rating:

Good (typically for well-equipped models).

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS) on most models. Stability Control (ASC/ESP) was optional or standard on higher trims/performance models.

Passive Features

Passive Safety Features:

Front airbags (driver and passenger), front side-impact airbags, available curtain airbags, front seat belt pre-tensioners, crumple zones, energy-absorbing steering column.

💡 Technology Features

Infotainment

Infotainment System:

Optional Rockford-Fosgate premium audio system with subwoofer, CD player, AM/FM radio. Available navigation system on higher trims. Basic climate controls, power accessories (windows, locks, mirrors).

Driver Assistance

Driver Assistance Features:

Cruise control, optional keyless entry, alarm system. Advanced driver assistance systems (ADAS) like adaptive cruise control or lane departure warning were not common on this generation.

Connectivity

Connectivity Options:

Limited connectivity by modern standards. Typically featured an auxiliary input for MP3 players on later models or aftermarket head unit integration for Bluetooth or USB.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type. Refer to the specific manual for exact recommendations.

Engine Air Filter:

Replace every 30,000 to 45,000 miles (48,000 to 72,000 km), or as needed based on driving environment.

Cabin Air Filter:

Replace every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.

Spark Plugs:

Iridium-tipped spark plugs typically have a longer life, often 100,000 miles (160,000 km). Check manual for specific type and interval.

Transmission Fluid Change:

Automatic transmission fluid (ATF) service typically recommended every 30,000 to 60,000 miles (48,000 to 96,000 km). Manual transmission fluid inspection and possible change at similar intervals.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-20 (depending on engine and climate). Consult manual for API service classification (e.g., API SN, SM).

Engine Oil Capacity:

2.4L: Approx. 4.5 quarts (4.3 L); 3.8L V6: Approx. 5.0 quarts (4.7 L). Always check dipstick with engine at operating temperature.

Coolant Type:

Mitsubishi DIA-Queen SUPER LONG LIFE COOLANT (LLC) or equivalent. Typically an OAT (Organic Acid Technology) coolant, often pink or red. Capacity approx. 7.6 quarts (7.2 L) for 2.4L, 8.5 quarts (8.0 L) for 3.8L.

Transmission Fluid Type:

Automatic: Mitsubishi ATF-J2, ATF-J3, or equivalent Dexron III/Mercon. Manual: GL-4 or GL-5 gear oil, viscosity typically 75W-90.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron II or III ATF, or manufacturer-specified power steering fluid.

Known Issues

Known Issues:

Some common issues can include premature wear of engine mounts (especially on V6 models), occasional issues with automatic transmission solenoids or valve bodies, power steering pump noise or leaks, and potential corrosion on suspension components in certain climates. Catalytic converter issues can occur on higher mileage vehicles.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Mitsubishi Motors, a Japanese automotive manufacturer with a history dating back to the early 20th century, known for its diverse range of vehicles from small cars to SUVs and performance models (e.g., Lancer Evolution).

Model Evolution

Model Evolution:

The Galant has a long history, with the 8th generation (which started in 1998) being the basis for the 2005 onward models. This generation saw significant redesigns and updates, including the introduction of the powerful 3.8L V6 engine and sportier trims like the GTS and Ralliart. The 2004-2005 facelift brought a more aggressive front-end design and updated features.

Production

Production Locations:

Primarily produced in Japan (Mizushima Plant) and also assembled in North America (Normal, Illinois, USA) for the North American market.

Production Years

Production Years For This Generation:

8th Generation: 1998-2003 (initial), Facelifted Version: 2004-2012 (production ended globally around 2012).

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

The Galant, particularly the GTS and Ralliart trims, received some positive reviews for its performance and styling in the mid-size sedan segment. Specific awards vary by year and publication, but it was often seen as a value-oriented performance option.