🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1996-2003 Codes Platform Code: Mitsubishi E platform (E10, E30, E50, E70, E80, E90, E150) Chassis Codes Covered: E80, E90, E150 (This manual likely covers the latter part of the E80/E90 generation and the entirety of the E150 generation) 👋 Introduction Market Position Market Position: The Mitsubishi Galant served as a popular mid-size sedan, competing in a segment with established players like the Toyota Camry, Honda Accord, and Ford Taurus. It was known for its distinctive styling, available performance options, and value proposition. Competitive Analysis Competitive Analysis: During its 1996-2003 production run, the Galant (particularly the E150 generation) was positioned against competitors focusing on reliability, fuel efficiency, and comfort. Mitsubishi often differentiated itself with sportier trims (like the GTS) and available all-wheel-drive (AWD) on certain models, appealing to a slightly more performance-oriented buyer within the segment. Key Features Key Features: Distinctive "four-diamond" styling, available V6 engines, optional AWD, comfortable interior, robust build quality for its era. Model Variants Model Variants Covered: Includes coverage for various trim levels such as ES, LS, GTS, and potentially AWD or VR-4 variants depending on the specific split of years within the manual. 📋 Manual Details Coverage Areas Coverage Areas: Complete mechanical, electrical, body, and systems repair and maintenance for Mitsubishi Galant models from 1996 to 2003. Page Count Page Count: Estimated 1500-2500+ pages (typical for comprehensive factory-style service manuals covering multiple years and configurations) Manual Type Manual Type: Factory-style Service & Repair Manual Language Language: English Format Format: Digital (PDF, likely searchable) 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanicals, engine management (ECU, sensors, actuators), fuel system, ignition system, cooling system, lubrication system, exhaust system, automatic transmission (AT), manual transmission (MT), clutch system, braking system (ABS), steering system, suspension system (front and rear), drivetrain (FWD, AWD), climate control, power windows, power locks, power seats, lighting, body electrical, audio system, airbags, body repair, body hardware, diagnostics and troubleshooting. Procedures Included Procedures Included: Routine maintenance, fluid changes, filter replacements, component inspection, disassembly and reassembly of all major systems, diagnosis of common problems, repair procedures for electrical faults, body panel alignment and repair, HVAC system servicing, suspension and steering alignment, brake caliper and rotor replacement, engine tuning, transmission servicing, diagnostic trouble code (DTC) lookup and resolution. Technical Depth Technical Depth: Comprehensive. Covers basic to advanced repair, overhaul procedures, detailed diagnostic flowcharts, torque specifications, wiring diagrams, component testing procedures, and specifications for all covered systems. Diagnostic Tools Diagnostic Tools Covered: OBD-II scanner for engine codes, specialized Mitsubishi diagnostic tools (e.g., MUT-III for later models, or generic scanners compatible with Mitsu protocols), multimeter for electrical testing, oscilloscope for advanced diagnostics. Wiring Diagrams Wiring Diagrams Quality: Detailed, system-specific wiring diagrams including component locations, wire colors, and connector pinouts. Essential for electrical troubleshooting. Body Repair Body Repair Procedures: Includes procedures for body panel removal/installation, dent repair, frame straightening (if applicable), paint and finish guidance, and alignment specifications. Transmission Overhaul Transmission Overhaul Depth: Detailed step-by-step instructions for complete disassembly, inspection, repair, and reassembly of both automatic and manual transmissions, including torque specifications and clutch pack clearances. Engine Rebuild Engine Rebuild Procedures: Detailed procedures for engine disassembly, cylinder head reconditioning (valve guides, seals, surfacing), piston and ring replacement, bearing inspection and replacement, crankshaft inspection, timing component replacement, and engine assembly with torque specifications. Suspension Steering Suspension Steering Coverage: Front and rear suspension component identification, disassembly/assembly (struts, shocks, control arms, bushings, ball joints, sway bars), steering rack and linkage repair, wheel alignment procedures and specifications. Electrical System Electrical System Coverage: Comprehensive coverage of starter, alternator, battery, ignition, lighting (headlights, taillights, interior), fuses, relays, power distribution, and diagnostic procedures for electrical faults. Hvac HVAC Coverage: Refrigerant handling (R134a), AC compressor service, condenser, evaporator, blower motor, heater core, control panel diagnostics, leak detection, and charging procedures. 📊 Manual Specifications File Format File Format: Adobe PDF (Optimized for readability and searchability) Print Quality Print Quality: High-resolution scans suitable for printing individual pages or entire sections. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 4G63 2.4L SOHC I4, 6A12 2.0L V6 MIVEC, 6A13 2.5L V6 MIVEC Performance 2.4L Sohc I4 (4G63) Horsepower: Approx. 140-150 hp 2.4L Sohc I4 (4G63) Torque: Approx. 145-155 lb-ft 2.5L V6 (6A13) Horsepower: Approx. 160-170 hp (non-turbo), 200+ hp (VR-4 turbo variants, less common in later years of this range) 2.5L V6 (6A13) Torque: Approx. 150-160 lb-ft (non-turbo), 220+ lb-ft (VR-4 turbo variants) Fuel System Fuel System: Electronic Fuel Injection (EFI) with Multi-port Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline Engine Management Engine Management System: ECU (Engine Control Unit) controlling fuel injection, ignition timing, idle speed, and emissions. Features include sensor inputs like MAF/MAP, TPS, CKP, CMP, O2 sensors, ECT. Cooling System Cooling System Components: Radiator, radiator fan (electric or viscous), water...