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Mitsubishi Galant 1989-1993 Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Years Covered: 1989-1993 Codes Chassis Code Range: E33A, E35A, E38A, E39A, E37A Engine Code Range: 4G37, 4G61, 4G63, 4G67 👋 Introduction Market Position Segment: Mid-size sedan, known for reliability and sporty handling Competitive Analysis Competitors: Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina Key Features Features Of Vehicle: Front-wheel drive, optional all-wheel drive (E39A), available V6 engines, independent suspension Manual Value Proposition Value: Essential resource for DIY repairs, preventative maintenance, and restoring the vehicle 📋 Manual Details Coverage Areas Primary Coverage: Workshop repair and maintenance Secondary Coverage: Troubleshooting and diagnostics Page Count Estimated Page Count: 1000+ Manual Type Type: Comprehensive Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnostics, timing, cooling, lubrication Transmission: Manual and Automatic: repair, overhaul, fluid, diagnostics Drivetrain: Front-wheel drive, 4WD systems (if applicable), axle, CV joints Suspension: Front and rear suspension, shock absorbers, springs, alignment Brakes: Front and rear brake systems (disc/drum), ABS (if equipped), hydraulics Steering: Power steering system, steering column, rack and pinion Electrical: Complete wiring diagrams, starter, alternator, ignition, lighting, accessories Fuel System: Fuel injection systems (MPI/EFI), fuel pump, injectors, fuel tank Cooling System: Radiator, water pump, thermostat, fan, coolant specifications Exhaust System: Exhaust manifold, catalytic converter, mufflers, piping HVAC: Heating, Ventilation, and Air Conditioning systems Body And Interior: Body panel removal/installation, interior trim, seats Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups Troubleshooting: Diagnostic flowcharts, symptom-based problem identification Repair: Component-specific repair procedures, torque specifications, clearances Overhaul: Complete engine, transmission, and major component rebuilds Installation: Component installation and replacement guidelines Technical Depth Depth: Expert level, suitable for professional technicians and advanced DIYers Detail Level: Includes detailed diagrams, exploded views, specifications, and service bulletins 📊 Manual Specifications File Format Searchability: Searchable PDF text Printability: Printable pages Print Quality Quality: High-resolution scans, clear text and images Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 4G37 Engine 1 Displacement: 1.8 Liters (1834cc) Engine 1 Configuration: Inline 4-cylinder, SOHC Engine 1 Fuel Delivery: Multi-point Fuel Injection (MPI) Secondary Engine Engine 2 Code: 4G63 Engine 2 Displacement: 2.0 Liters (1997cc) Engine 2 Configuration: Inline 4-cylinder, DOHC, 16-valve Engine 2 Turbocharged: Yes (e.g., Galant VR-4) Tertiary Engine Engine 3 Code: 6G72 Engine 3 Displacement: 3.0 Liters (2972cc) Engine 3 Configuration: V6, SOHC Performance Engine 1 Horsepower: Approx. 100-115 hp Engine 2 Horsepower: Approx. 140-150 hp (non-turbo), 200-220 hp (turbocharged) Engine 3 Horsepower: Approx. 150-170 hp Fuel System Injection Type: Electronic Fuel Injection (EFI / MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: 4-Speed Automatic Features AWD System: Full-time 4-Wheel Drive with Active Yaw Control (AYC) on VR-4 models Clutch Type: Hydraulic actuated diaphragm spring clutch 📐 Dimensions Exterior Length: Approx. 176.6 - 182.7 inches (4485 - 4640 mm) Width: Approx. 67.5 - 69.1 inches (1715 - 1755 mm) Height: Approx. 53.5 - 54.9 inches (1360 - 1395 mm) Wheelbase: Approx. 102.4 inches (2600 mm) Weights Curb Weight: Approx. 2800 - 3500 lbs (1270 - 1588 kg) 🛡️ Safety Features Ratings Crash Test Data: Limited official ratings from this era, but generally considered robust for its class Active Features ABS: Available Anti-lock Braking System (ABS) on some models Passive Features Airbags: Driver-side airbag typically standard, passenger airbag optional or unavailable Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player Climate Control: Manual or Automatic Climate Control (ACC) on higher trims Driver Assistance Cruise Control: Standard on most models Connectivity Phone Integration: Not applicable for the era 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (refer to manual for specific engine/oil type) Spark Plug Replacement: Approx. 30,000 miles Timing Belt Replacement: Approx. 60,000 miles or 4 years (critical for interference engines like 4G63/6G72) Fluid Specifications Engine Oil Type: API SG/SH, SAE 10W-30 or 5W-30 (check manual for specific climate/engine) Transmission Fluid Manual: GL-4 Manual Transmission Fluid Transmission Fluid Automatic: Dexron II or equivalent Coolant: Ethylene Glycol based antifreeze, 50/50 mix with distilled water Brake Fluid: DOT 3 Known Issues Engine Issues: Timing belt failure (if not replaced), oil leaks, sensor failures Transmission Issues: Automatic transmission slippage, manual clutch wear Electrical Issues: Wiring harness degradation, sensor faults, power window motors Suspension Issues: Worn bushings, ball joints, and tie rod ends Common Repairs Routine: Spark plugs, ignition wires, fuel filter, air filter, timing belt replacement 📚 Vehicle History Brand Heritage Brand Focus: Mitsubishi Motors known for engineering, particularly in powertrain and 4x4 technology Model Evolution Generation Covered: Fourth Generation (1987-1993), codenamed E3_A Design Philosophy: Aerodynamic styling, advanced technology for its time, emphasis on performance and comfort Production Manufacturing Location: Japan Key Variant: Galant VR-4 (E39A)...
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Mitsubishi Galant 1989-1993 Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Years Covered:
1989-1993
Codes
Chassis Code Range:
E33A, E35A, E38A, E39A, E37A
Engine Code Range:
4G37, 4G61, 4G63, 4G67
👋 Introduction
Market Position
Segment:
Mid-size sedan, known for reliability and sporty handling
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina
Key Features
Features Of Vehicle:
Front-wheel drive, optional all-wheel drive (E39A), available V6 engines, independent suspension
Manual Value Proposition
Value:
Essential resource for DIY repairs, preventative maintenance, and restoring the vehicle
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop repair and maintenance
Secondary Coverage:
Troubleshooting and diagnostics
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Comprehensive Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnostics, timing, cooling, lubrication
Transmission:
Manual and Automatic: repair, overhaul, fluid, diagnostics
Drivetrain:
Front-wheel drive, 4WD systems (if applicable), axle, CV joints
Suspension:
Front and rear suspension, shock absorbers, springs, alignment
Brakes:
Front and rear brake systems (disc/drum), ABS (if equipped), hydraulics
Steering:
Power steering system, steering column, rack and pinion
Electrical:
Complete wiring diagrams, starter, alternator, ignition, lighting, accessories
Fuel System:
Fuel injection systems (MPI/EFI), fuel pump, injectors, fuel tank
Cooling System:
Radiator, water pump, thermostat, fan, coolant specifications
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, piping
HVAC:
Heating, Ventilation, and Air Conditioning systems
Body And Interior:
Body panel removal/installation, interior trim, seats
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic flowcharts, symptom-based problem identification
Repair:
Component-specific repair procedures, torque specifications, clearances
Overhaul:
Complete engine, transmission, and major component rebuilds
Installation:
Component installation and replacement guidelines
Technical Depth
Depth:
Expert level, suitable for professional technicians and advanced DIYers
Detail Level:
Includes detailed diagrams, exploded views, specifications, and service bulletins
📊 Manual Specifications
File Format
Searchability:
Searchable PDF text
Printability:
Printable pages
Print Quality
Quality:
High-resolution scans, clear text and images
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4G37
Engine 1 Displacement:
1.8 Liters (1834cc)
Engine 1 Configuration:
Inline 4-cylinder, SOHC
Engine 1 Fuel Delivery:
Multi-point Fuel Injection (MPI)
Secondary Engine
Engine 2 Code:
4G63
Engine 2 Displacement:
2.0 Liters (1997cc)
Engine 2 Configuration:
Inline 4-cylinder, DOHC, 16-valve
Engine 2 Turbocharged:
Yes (e.g., Galant VR-4)
Tertiary Engine
Engine 3 Code:
6G72
Engine 3 Displacement:
3.0 Liters (2972cc)
Engine 3 Configuration:
V6, SOHC
Performance
Engine 1 Horsepower:
Approx. 100-115 hp
Engine 2 Horsepower:
Approx. 140-150 hp (non-turbo), 200-220 hp (turbocharged)
Engine 3 Horsepower:
Approx. 150-170 hp
Fuel System
Injection Type:
Electronic Fuel Injection (EFI / MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
4-Speed Automatic
Features
AWD System:
Full-time 4-Wheel Drive with Active Yaw Control (AYC) on VR-4 models
Clutch Type:
Hydraulic actuated diaphragm spring clutch
📐 Dimensions
Exterior
Length:
Approx. 176.6 - 182.7 inches (4485 - 4640 mm)
Width:
Approx. 67.5 - 69.1 inches (1715 - 1755 mm)
Height:
Approx. 53.5 - 54.9 inches (1360 - 1395 mm)
Wheelbase:
Approx. 102.4 inches (2600 mm)
Weights
Curb Weight:
Approx. 2800 - 3500 lbs (1270 - 1588 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official ratings from this era, but generally considered robust for its class
Active Features
ABS:
Available Anti-lock Braking System (ABS) on some models
Passive Features
Airbags:
Driver-side airbag typically standard, passenger airbag optional or unavailable
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Climate Control:
Manual or Automatic Climate Control (ACC) on higher trims
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Phone Integration:
Not applicable for the era
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for specific engine/oil type)
Spark Plug Replacement:
Approx. 30,000 miles
Timing Belt Replacement:
Approx. 60,000 miles or 4 years (critical for interference engines like 4G63/6G72)
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 or 5W-30 (check manual for specific climate/engine)
Transmission Fluid Manual:
GL-4 Manual Transmission Fluid
Transmission Fluid Automatic:
Dexron II or equivalent
Coolant:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water
Brake Fluid:
DOT 3
Known Issues
Engine Issues:
Timing belt failure (if not replaced), oil leaks, sensor failures
Transmission Issues:
Automatic transmission slippage, manual clutch wear
Electrical Issues:
Wiring harness degradation, sensor faults, power window motors
Suspension Issues:
Worn bushings, ball joints, and tie rod ends
Common Repairs
Routine:
Spark plugs, ignition wires, fuel filter, air filter, timing belt replacement
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors known for engineering, particularly in powertrain and 4x4 technology
Model Evolution
Generation Covered:
Fourth Generation (1987-1993), codenamed E3_A
Design Philosophy:
Aerodynamic styling, advanced technology for its time, emphasis on performance and comfort
Production
Manufacturing Location:
Japan
Key Variant:
Galant VR-4 (E39A) with turbocharged engine and AWD
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver 10 Best list for 1989
Import Performance:
Praised for its performance and handling, especially the VR-4 variant
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