Mitsubishi Galant 2001-2003 Workshop Service Repair Manual
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Basic Information Identification Make: Mitsubishi Model: Galant Generation Codes: 8th Generation (CJ/CK/CM) Product Name: Mitsubishi Galant 2001-2003 Workshop Service Repair Manual PDF Download Applicable Years: 2001, 2002, 2003 Introduction Market Position Segment: Mid-size sedan Competitive Landscape: Competed against vehicles like Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu. Competitive Analysis Galant Strengths: Distinctive styling, comfortable ride, often competitive pricing, available V6 engine option. Key Features Design Philosophy: The 8th generation Galant adopted a more aerodynamic and somewhat sportier design compared to its predecessors. Trim Levels: Typically offered in ES, LS, and GTZ trims, with varying feature sets and powertrain options. Manual Details Coverage Areas Primary Coverage: North America (U.S. and Canada) Secondary Coverage: Global variants (where applicable and noted) Page Count Estimated Page Count: Hundreds of pages (exact count varies by print/digital version, typically 1000+ for complete factory manuals) Manual Type Type: Workshop Service Repair Manual (Official Factory) Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul for all engine variants including 4G64 (2.4L SOHC) and 6G72 (3.0L SOHC V6). Transmission: Comprehensive coverage for F4A41/F4A42 (4-speed automatic) and KM212/KM211 (5-speed manual) transmissions, including diagnostics, repair, and overhaul. Brakes: Front disc, rear drum/disc brake systems, ABS diagnostics, hydraulic component repair, parking brake. Suspension: Front MacPherson strut and rear multi-link suspension systems, alignment specifications, component replacement, shock absorber/strut service. Steering: Power steering system diagnosis and repair, steering column, steering rack and pinion service, alignment. Electrical System: Complete electrical schematics, wiring diagrams, lighting system, starting and charging system, power distribution, fuses, relays, sensors, ECU diagnosis. Body And Interior: Body panel repair, interior trim removal/installation, door and window mechanisms, glass replacement, HVAC system, seats, airbags. Climate Control: HVAC system diagnosis, refrigerant handling, compressor service, blower motor, control modules. Fuel System: Fuel pump, fuel injectors, fuel filter replacement, evaporative emission control (EVAP) system. Exhaust System: Catalytic converter, muffler, exhaust manifold replacement, gasket service. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan service. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, error code interpretations, common problems and solutions. Repair And Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Diagnostics: OBD-II system diagnostics, sensor testing, actuator testing, ECU troubleshooting. Installation: Instructions for replacing specific parts and components, including torque specifications and proper procedures. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics. Accuracy: Official factory data, ensuring accuracy for all repair and maintenance procedures. Manual Specifications File Format Format: PDF Searchable Text: Yes (typically) Print Quality Quality: High-resolution, designed for clear printing of text and diagrams. Binding Type Binding For Print: Not applicable for PDF download, but designed for standard bookbinding (e.g., coil, comb, perfect binding) if printed. Paper Type Recommended Paper For Print: Standard printer paper (8.5" x 11" or A4). Engine Specifications Primary Engine Engine Code 1: 4G64 Displacement 1: 2.4 Liters (2384 cc) Configuration 1: Inline 4-cylinder, SOHC Horsepower 1: Approx. 147 hp @ 5500 rpm Torque 1: Approx. 160 lb-ft @ 4000 rpm Optional Engine Engine Code 2: 6G72 Displacement 2: 3.0 Liters (2972 cc) Configuration 2: V6, SOHC Horsepower 2: Approx. 195 hp @ 5700 rpm (GTZ trim) Torque 2: Approx. 205 lb-ft @ 4500 rpm (GTZ trim) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: Manufacturer-specific Engine Control Unit (ECU) Transmission Standard Transmission Type 1: 4-speed Automatic Transaxle (F4A41/F4A42) Drive Wheels 1: Front-Wheel Drive (FWD) Optional Transmission Type 2: 5-speed Manual Transaxle (KM212/KM211) Drive Wheels 2: Front-Wheel Drive (FWD) Fluid Specifications Automatic Fluid Type: Mitsubishi DiaQueen SP-III or equivalent ATF Manual Fluid Type: GL-4 Gear Oil (e.g., SAE 75W-90) Features Automatic Features: Adaptive shift control, Overdrive with lock-up torque converter. Manual Features: Standard clutch operation. Dimensions Exterior Length: Approx. 188.7 inches (4793 mm) Width: Approx. 70.7 inches (1796 mm) Height: Approx. 56.7 inches (1440 mm) Wheelbase Wheelbase: Approx. 104.3 inches (2649 mm) Weights Curb Weight Min: Approx. 3200 lbs (1451 kg) - 4-cyl, FWD Curb Weight Max: Approx. 3500 lbs (1588 kg) - V6, FWD Cargo Trunk Volume: Approx. 15.3 cubic feet (433 Liters) Safety Features Ratings NHTSA Frontal Driver Rating: Likely 4-star (based on contemporary crash test data for similar vehicles, actual may vary) NHTSA Frontal Passenger Rating: Likely 4-star (based on contemporary crash test data for similar vehicles, actual may vary) IIHS Crash Test Rating: Likely 'Good' in frontal offset tests, though availability of specific ratings may vary. Active Features ABS: Standard on most trims, optional on base models. Available for service and repair. Traction Control: Available on higher trims, particularly with V6 engine. Passive Features Airbags: Dual front airbags standard....
Mitsubishi Galant 2001-2003 Workshop Service Repair Manual PDF Download
Applicable Years:
2001, 2002, 2003
Introduction
Market Position
Segment:
Mid-size sedan
Competitive Landscape:
Competed against vehicles like Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu.
Competitive Analysis
Galant Strengths:
Distinctive styling, comfortable ride, often competitive pricing, available V6 engine option.
Key Features
Design Philosophy:
The 8th generation Galant adopted a more aerodynamic and somewhat sportier design compared to its predecessors.
Trim Levels:
Typically offered in ES, LS, and GTZ trims, with varying feature sets and powertrain options.
Manual Details
Coverage Areas
Primary Coverage:
North America (U.S. and Canada)
Secondary Coverage:
Global variants (where applicable and noted)
Page Count
Estimated Page Count:
Hundreds of pages (exact count varies by print/digital version, typically 1000+ for complete factory manuals)
Manual Type
Type:
Workshop Service Repair Manual (Official Factory)
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul for all engine variants including 4G64 (2.4L SOHC) and 6G72 (3.0L SOHC V6).
Transmission:
Comprehensive coverage for F4A41/F4A42 (4-speed automatic) and KM212/KM211 (5-speed manual) transmissions, including diagnostics, repair, and overhaul.
Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, error code interpretations, common problems and solutions.
Repair And Overhaul:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Diagnostics:
OBD-II system diagnostics, sensor testing, actuator testing, ECU troubleshooting.
Installation:
Instructions for replacing specific parts and components, including torque specifications and proper procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics.
Accuracy:
Official factory data, ensuring accuracy for all repair and maintenance procedures.
Manual Specifications
File Format
Format:
PDF
Searchable Text:
Yes (typically)
Print Quality
Quality:
High-resolution, designed for clear printing of text and diagrams.
Binding Type
Binding For Print:
Not applicable for PDF download, but designed for standard bookbinding (e.g., coil, comb, perfect binding) if printed.
Paper Type
Recommended Paper For Print:
Standard printer paper (8.5" x 11" or A4).
Engine Specifications
Primary Engine
Engine Code 1:
4G64
Displacement 1:
2.4 Liters (2384 cc)
Configuration 1:
Inline 4-cylinder, SOHC
Horsepower 1:
Approx. 147 hp @ 5500 rpm
Torque 1:
Approx. 160 lb-ft @ 4000 rpm
Optional Engine
Engine Code 2:
6G72
Displacement 2:
3.0 Liters (2972 cc)
Configuration 2:
V6, SOHC
Horsepower 2:
Approx. 195 hp @ 5700 rpm (GTZ trim)
Torque 2:
Approx. 205 lb-ft @ 4500 rpm (GTZ trim)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
Manufacturer-specific Engine Control Unit (ECU)
Transmission
Standard Transmission
Type 1:
4-speed Automatic Transaxle (F4A41/F4A42)
Drive Wheels 1:
Front-Wheel Drive (FWD)
Optional Transmission
Type 2:
5-speed Manual Transaxle (KM212/KM211)
Drive Wheels 2:
Front-Wheel Drive (FWD)
Fluid Specifications
Automatic Fluid Type:
Mitsubishi DiaQueen SP-III or equivalent ATF
Manual Fluid Type:
GL-4 Gear Oil (e.g., SAE 75W-90)
Features
Automatic Features:
Adaptive shift control, Overdrive with lock-up torque converter.
Manual Features:
Standard clutch operation.
Dimensions
Exterior
Length:
Approx. 188.7 inches (4793 mm)
Width:
Approx. 70.7 inches (1796 mm)
Height:
Approx. 56.7 inches (1440 mm)
Wheelbase
Wheelbase:
Approx. 104.3 inches (2649 mm)
Weights
Curb Weight Min:
Approx. 3200 lbs (1451 kg) - 4-cyl, FWD
Curb Weight Max:
Approx. 3500 lbs (1588 kg) - V6, FWD
Cargo
Trunk Volume:
Approx. 15.3 cubic feet (433 Liters)
Safety Features
Ratings
NHTSA Frontal Driver Rating:
Likely 4-star (based on contemporary crash test data for similar vehicles, actual may vary)
NHTSA Frontal Passenger Rating:
Likely 4-star (based on contemporary crash test data for similar vehicles, actual may vary)
IIHS Crash Test Rating:
Likely 'Good' in frontal offset tests, though availability of specific ratings may vary.
Active Features
ABS:
Standard on most trims, optional on base models. Available for service and repair.
Traction Control:
Available on higher trims, particularly with V6 engine.
Passive Features
Airbags:
Dual front airbags standard. Side airbags optional on some trims.
Seatbelts:
Front pretensioners and load limiters, three-point rear seatbelts.
Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional cassette player, and upgraded speaker systems available on higher trims.
Navigation:
Factory navigation systems were not common for this model year, typically aftermarket solutions would be used.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors were standard or optional depending on trim.
Comfort Features
Keyless Entry:
Available on LS and GTZ trims.
Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect annually, replace every 12,000-15,000 miles (19,000-24,000 km) or as needed.
Spark Plug Replacement 4G64:
Approx. 60,000 miles (96,000 km) - use iridium or platinum plugs as specified.
Transmission Fluid Change:
Automatic: Every 30,000 miles (48,000 km) or 24 months. Manual: Inspect periodically, replace as needed or per severe schedule.
Timing Belt Replacement:
Crucial for 4G64 engine (non-interference may vary, but recommended replacement is around 90,000-100,000 miles or 7-10 years). V6 uses a timing chain, generally maintenance-free.
Fluid Specifications
Engine Oil Type:
API SM/SN or ILSAC GF-4/GF-5 certified, SAE 5W-30 recommended for most conditions.
Engine Oil Capacity:
Approx. 4.5 US quarts (4.3 Liters) with filter for 2.4L; Approx. 4.8 US quarts (4.6 Liters) with filter for 3.0L V6.
Coolant Type:
Asian Red OAT (Organic Acid Technology) or equivalent Long Life Coolant, typically ethylene glycol based.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
CV axles, front suspension components (ball joints, bushings), wheel bearings, exhaust system components.
Engine Specific Notes:
The 4G64 engine is generally robust, but timing belt service is critical. V6 is also reliable, but like most V6s, can have more complex maintenance.
Transmission Notes:
Automatic transmissions can be susceptible to wear if fluid is not changed regularly. Check for slipping or harsh shifting.
Electrical Issues:
Minor electrical gremlins can occur, often related to grounds, sensors, or power windows/locks as the vehicle ages. The manual's wiring diagrams are invaluable here.
Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors has a long history in automotive manufacturing, originating from Japan, known for a range of passenger cars, SUVs, and trucks.
Model Evolution
Galant Generations:
The Galant nameplate has been used by Mitsubishi since 1969, with this 8th generation (CJ/CK/CM) being a significant redesign for the North American market, replacing the previous Diamante-based E50/E60 generation in many markets.
Production
Production Years For 8Th Gen:
1998-2003 (North America).
Production Locations
Manufacturing Plants:
Primarily manufactured in Japan and the United States (Illinois plant for North American models).
Awards & Recognition
Recognitions
Vehicle Awards:
While specific awards for the 2001-2003 model years are not prominently highlighted, the Galant's predecessor and other Mitsubishi models have received various accolades for value and design over the years.
Ratings
Consumer Reports Ratings:
Consumer reports ratings for this generation varied, often citing average reliability in some areas and good performance in others. Specific reports for these years should be consulted for detailed insights.