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Mitsubushi L200 STRADA TRITON Full Service & Repair Manual 1997-2002

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 / Strada / Triton Generation: Third Generation (K60/K70 Series) Production Years Covered: 1997-2002 👋 Introduction Market Position Target Audience: Owners of 1997-2002 Mitsubishi L200/Strada/Triton seeking to perform maintenance, repairs, or diagnostics. Competitive Analysis Value Proposition: Provides factory-level repair information, comparable to official dealer service manuals, at a significantly lower cost and with lifetime access. Key Features Unique Selling Points: Lifetime usage, multi-device compatibility, full coverage of all repair and service procedures, detailed diagrams and photos, no recurring fees. 📋 Manual Details Coverage Areas Coverage Scope: Full Factory Service & Repair Workshop Manual Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as 'very detailed') Manual Type Type: Service and Repair Manual / Workshop Manual Manual Purpose: Designed for repair, maintenance, and troubleshooting. Similar to OEM factory service manuals. Language Language: English Format Format: Digital (PDF) Accessibility: Instant download for use on computers, tablets, and smartphones. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine diagnostics, overhaul, timing, lubrication, cooling system, fuel system (carbureted and EFI), exhaust system Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) diagnostics, sensor identification and testing Transmission: Manual transmission repair, automatic transmission repair (including torque converter), transfer case operation and repair, driveline components (propeller shafts, CV joints) Brakes: Hydraulic system diagnostics, disc brake overhaul, drum brake overhaul, parking brake system, ABS (if equipped) diagnostics and component testing Suspension Steering: Front and rear suspension component replacement and adjustment, power steering system diagnostics and repair, steering linkage and column service Chassis Body: Frame and chassis inspection, body panel repair and replacement, door and glass servicing, interior trim removal and installation, seat mechanisms Electrical Lighting HVAC: Exterior and interior lighting circuits, power windows, central locking, audio systems, dashboard and instrument cluster diagnostics, HVAC system (heating, ventilation, air conditioning) diagnosis and repair Procedures Included Maintenance: Scheduled maintenance intervals, oil change procedures, fluid level checks, filter replacements, lubrication points Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) interpretation (if applicable) Repair: Step-by-step instructions for component removal, overhaul, and reinstallation for all major vehicle systems Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures Body And Paint: Procedures for body panel alignment, minor dent repair, rust prevention, and interior/exterior trim replacement. Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for professional mechanics and experienced DIYers. Diagrams Illustrations: Features hundreds of detailed photos and exploded diagrams for accurate assembly and disassembly. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if produced from a digital source, enhancing ease of use. Operating Systems Compatibility: Windows and macOS. Print Quality Print Capability: Printable (single pages or entire manual). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options Common: 2.5L 4D56 I4 Diesel (Naturally Aspirated & Turbocharged), 2.4L 4G64 I4 SOHC (Petrol) Performance Horsepower Torque Diesel: 4D56 NA: Approx. 73-80 HP; 4D56 Turbo: Approx. 98-114 HP. Torque figures vary by specific tune. Horsepower Torque Petrol: 4G64: Approx. 123-132 HP. Torque figures vary. Fuel System Injection Type Petrol: Electronic Fuel Injection (EFI) Injection Type Diesel: Indirect Injection (IDI) or Direct Injection (DI) with mechanical or electronic control depending on turbocharging and market. Lubrication Oil Capacity Example: Approx. 5.5 - 6.5 Liters (4D56 Diesel with filter). Refer to manual for precise capacity based on engine variant. Cooling Coolant Capacity Example: Approx. 7.0 - 8.0 Liters. Refer to manual for precise capacity. Engine Codes Common Engine Codes: 4D56 (2.5L Diesel), 4G64 (2.4L Petrol) 🔧 Transmission Standard Manual Transmission Options: 5-speed manual (e.g., KM220, W5M33 series) Optional Automatic Transmission Options: 4-speed automatic (e.g., V4AW2, V4A51 series) Features Drive System: 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) with selectable or full-time transfer cases Fluid Specifications Atf Type Example: Dexron II or Dexron III for automatic transmissions. Refer to manual for exact specifications. Mtf Type Example: API GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90. Refer to manual for exact specifications. 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab Wheelbase Example: Varies by configuration, e.g., approx. 3000mm for Double Cab 4WD. Refer to manual for specific configurations. Weights Curb Weight Range: Approximately 1600 kg to 2000+ kg depending on configuration and engine. 🛡️ Safety Features Ratings Crash Test Results: Information not readily available for this specific generation in major global rating systems (e.g., NHTSA, Euro NCAP) for this utility vehicle class from that era. Manual will cover safety system diagnostics. Active Features ABS: Available on higher trims and certain markets. Passive Features Airbags: Driver airbag standard on many models, passenger airbag optional or standard on higher trims depending on market. 💡 Technology Features Infotainment Audio...
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Mitsubushi L200 STRADA TRITON Full Service & Repair Manual 1997-2002
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200 / Strada / Triton
Generation:
Third Generation (K60/K70 Series)
Production Years Covered:
1997-2002
👋 Introduction
Market Position
Target Audience:
Owners of 1997-2002 Mitsubishi L200/Strada/Triton seeking to perform maintenance, repairs, or diagnostics.
Competitive Analysis
Value Proposition:
Provides factory-level repair information, comparable to official dealer service manuals, at a significantly lower cost and with lifetime access.
Key Features
Unique Selling Points:
Lifetime usage, multi-device compatibility, full coverage of all repair and service procedures, detailed diagrams and photos, no recurring fees.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Factory Service & Repair Workshop Manual
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as 'very detailed')
Manual Type
Type:
Service and Repair Manual / Workshop Manual
Manual Purpose:
Designed for repair, maintenance, and troubleshooting. Similar to OEM factory service manuals.
Language
Language:
English
Format
Format:
Digital (PDF)
Accessibility:
Instant download for use on computers, tablets, and smartphones.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine diagnostics, overhaul, timing, lubrication, cooling system, fuel system (carbureted and EFI), exhaust system
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) diagnostics, sensor identification and testing
Transmission:
Manual transmission repair, automatic transmission repair (including torque converter), transfer case operation and repair, driveline components (propeller shafts, CV joints)
Brakes:
Hydraulic system diagnostics, disc brake overhaul, drum brake overhaul, parking brake system, ABS (if equipped) diagnostics and component testing
Suspension Steering:
Front and rear suspension component replacement and adjustment, power steering system diagnostics and repair, steering linkage and column service
Chassis Body:
Frame and chassis inspection, body panel repair and replacement, door and glass servicing, interior trim removal and installation, seat mechanisms
Electrical Lighting HVAC:
Exterior and interior lighting circuits, power windows, central locking, audio systems, dashboard and instrument cluster diagnostics, HVAC system (heating, ventilation, air conditioning) diagnosis and repair
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil change procedures, fluid level checks, filter replacements, lubrication points
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) interpretation (if applicable)
Repair:
Step-by-step instructions for component removal, overhaul, and reinstallation for all major vehicle systems
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures
Body And Paint:
Procedures for body panel alignment, minor dent repair, rust prevention, and interior/exterior trim replacement.
Technical Depth
Depth Of Information:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for professional mechanics and experienced DIYers.
Diagrams Illustrations:
Features hundreds of detailed photos and exploded diagrams for accurate assembly and disassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if produced from a digital source, enhancing ease of use.
Operating Systems Compatibility:
Windows and macOS.
Print Quality
Print Capability:
Printable (single pages or entire manual).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
2.5L 4D56 I4 Diesel (Naturally Aspirated & Turbocharged), 2.4L 4G64 I4 SOHC (Petrol)
Performance
Horsepower Torque Diesel:
4D56 NA: Approx. 73-80 HP; 4D56 Turbo: Approx. 98-114 HP. Torque figures vary by specific tune.
Horsepower Torque Petrol:
4G64: Approx. 123-132 HP. Torque figures vary.
Fuel System
Injection Type Petrol:
Electronic Fuel Injection (EFI)
Injection Type Diesel:
Indirect Injection (IDI) or Direct Injection (DI) with mechanical or electronic control depending on turbocharging and market.
Lubrication
Oil Capacity Example:
Approx. 5.5 - 6.5 Liters (4D56 Diesel with filter). Refer to manual for precise capacity based on engine variant.
Cooling
Coolant Capacity Example:
Approx. 7.0 - 8.0 Liters. Refer to manual for precise capacity.
Engine Codes Common
Engine Codes:
4D56 (2.5L Diesel), 4G64 (2.4L Petrol)
🔧 Transmission
Standard
Manual Transmission Options:
5-speed manual (e.g., KM220, W5M33 series)
Optional
Automatic Transmission Options:
4-speed automatic (e.g., V4AW2, V4A51 series)
Features
Drive System:
2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) with selectable or full-time transfer cases
Fluid Specifications
Atf Type Example:
Dexron II or Dexron III for automatic transmissions. Refer to manual for exact specifications.
Mtf Type Example:
API GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90. Refer to manual for exact specifications.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab
Wheelbase Example:
Varies by configuration, e.g., approx. 3000mm for Double Cab 4WD. Refer to manual for specific configurations.
Weights
Curb Weight Range:
Approximately 1600 kg to 2000+ kg depending on configuration and engine.
🛡️ Safety Features
Ratings
Crash Test Results:
Information not readily available for this specific generation in major global rating systems (e.g., NHTSA, Euro NCAP) for this utility vehicle class from that era. Manual will cover safety system diagnostics.
Active Features
ABS:
Available on higher trims and certain markets.
Passive Features
Airbags:
Driver airbag standard on many models, passenger airbag optional or standard on higher trims depending on market.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD players, basic speaker systems. Manual covers removal, installation, and basic troubleshooting of the system.
Driver Assistance
ABS Availability:
Optional on many models, standard on higher trims depending on market and year.
Connectivity
Connectivity Features:
Minimal by modern standards. Manual may cover power outlet circuits and any early forms of vehicle communication systems if present.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 5,000 - 10,000 km or 6 months, whichever comes first, depending on operating conditions and oil type. Refer to manual for specific recommendation.
Oil Change Interval Petrol:
Typically 5,000 - 7,500 km or 6 months, whichever comes first. Refer to manual for specific recommendation.
Timing Belt Replacement:
For petrol engines (4G64), typically 90,000 - 100,000 km. Diesel engines (4D56) often use timing chains or belts with longer intervals. Always consult the manual for exact mileage/time recommendations and procedure.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4. Refer to manual for confirmation.
Coolant Type:
Ethylene glycol-based antifreeze (green or pink, depending on formulation). Typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Engine Oil Grade Petrol:
API SJ or higher, Viscosity SAE 10W-30 or 10W-40. Refer to manual for exact recommendation.
Engine Oil Grade Diesel:
API CF-4 or CG-4, Viscosity SAE 10W-30 or 15W-40. Refer to manual for exact recommendation, especially for turbo models.
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings and ball joints, exhaust system components, turbocharger (if fitted) wear, diesel injector pump seals (older diesels).
Electrical Gremlins:
Occasional issues with wiring harnesses, ground points, and dashboard warning lights due to age. Manual provides diagnostic flowcharts.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Truck Division:
Mitsubishi has a long history of producing robust and capable pickup trucks, evolving from earlier models like the Forte.
Model Evolution
Third Gen Introduction:
This generation, often referred to as the K60/K70 series, saw significant redesign over its predecessor, focusing on improved comfort, safety, and performance, with a more modern and aerodynamic exterior.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with significant assembly in Thailand for many global markets. Some models may also be assembled in other regions.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for this generation are not widely publicized, the L200/Triton line is historically recognized for its durability and off-road capability in its segment.
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