2010 Mitsubishi L200 Triton Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Year: 2010 Codes Chassis Code: KB4T (Double Cab 4WD) 👋 Introduction Market Position Segment: Compact Pickup Truck / Utility Vehicle Target Audience: Commercial users, fleet operators, off-road enthusiasts, individuals seeking robust and versatile utility vehicles. Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max Key Features Strengths: Renowned for durability, off-road capability, strong diesel engines, and value for money. Often used as a workhorse in various industries and challenging terrains. Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab (Crew Cab) 📋 Manual Details Coverage Areas Primary Markets: Global (excluding North America where often sold as a Raider) Regions Covered: Engine, Drivetrain, Chassis, Body, Electrical Systems, HVAC, Emissions, Safety Systems Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, diesel particulate filter (DPF) systems where applicable. Drivetrain: Manual transmission (5-speed and 6-speed), Automatic transmission (4-speed INVECS-II), Transfer case, Front axle, Rear axle, Driveshafts, Hubs. Chassis: Suspension (front independent torsion bar, rear leaf spring), Steering system (power steering), Brake system (front ventilated discs, rear drums/discs depending on variant), ABS, EBD, Traction Control. Electrical: 12V battery system, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), power accessories (windows, mirrors, locks), instrument cluster, SRS airbag system, immobilizer, ECU diagnostics. Body And Interior: Body panel repair, door mechanisms, latches, hinges, interior trim, seats, glass, HVAC system (air conditioning, heating), body control module (BCM). Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, fuel, air), fluid level checks and top-ups, tire rotations, brake pad inspections, belt replacements. Repair And Rebuild: Engine overhaul procedures (cylinder head, pistons, crankshaft), transmission overhaul, differential rebuild, suspension component replacement, brake caliper service, steering rack replacement, AC system recharge and repair. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings, scan tool usage, sensor testing (MAP, MAF, O2, crankshaft position), component testing (injectors, ignition coils). Alignment And Calibration: Wheel alignment procedures, steering angle sensor calibration, ABS sensor testing and calibration. Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes and filter replacements to complete engine, transmission, and drivetrain rebuilds. Includes detailed torque specifications, wiring diagrams, component locations, and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding: Not applicable (Digital) Paper Type Paper: Not applicable (Digital) Searchability Text Search: Searchable text within PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: 4D56 Engine Type: 2.5L 16-Valve DOHC Intercooled Turbo Diesel (Common Rail Direct Injection) Performance Horsepower: Approx. 134-178 HP (Varies by market and specific tune) Torque: Approx. 237-280 lb-ft (Varies by market and specific tune) Fuel System Injection Type: Common Rail Direct Injection (CRDI) with Denso or Bosch system Fuel Type: Diesel Emissions Emission Standards: Euro III, IV, or V depending on market (may include DPF for later models/markets) Cooling System Coolant Capacity: Approx. 7.5 Liters Lubrication System Oil Capacity: Approx. 7.5 Liters (with filter) Recommended Oil Grade: API CI-4 or higher, SAE 15W-40 or 5W-40 (check manual for specific climate recommendations) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (W5M51 or similar) Optional Transmission Type: 4-Speed Automatic (INVECS-II Sport Mode) Features Drivetrain Options: 2WD (RWD) and 4WD (Super Select 4WD II system with centre differential lock, often with electronic engagement) Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 (Check manual for exact type, some may use GL-3) Automatic Transmission Fluid: DIAQueen ATF-J2 or equivalent (Check manual) Fluid Capacities Manual Transmission Capacity: Approx. 2.3 Liters Automatic Transmission Capacity: Approx. 7.2 Liters (dry fill) 📐 Dimensions Exterior Length: Approx. 5000 - 5200 mm (depending on body style) Width: Approx. 1790 - 1800 mm Height: Approx. 1770 - 1780 mm Wheelbase: Approx. 3000 mm Cargo Bed Length: Approx. 1500 - 1800 mm (depending on cab and bed configuration) Weights Curb Weight: Approx. 1700 - 1950 kg Gross Vehicle Weight Rating Gvw: Approx. 2500 - 2800 kg Towing Capacity: Up to 3000 kg (braked trailer, market dependent) Tires Standard Tire Size: 245/70R16 or 265/70R16 (check specific trim) Wheels Bolt Pattern: 6 x 139.7 mm (6x5.5 inch) Center Bore: 67.1 mm 🛡️ Safety Features Ratings Ancap Rating: 3-4 Stars (for models tested, varies by year/region) Active Features ABS: Standard on most variants Ebd: Electronic Brakeforce Distribution (Standard) Traction Control: Optional on some 4WD models Passive Features Airbags: Driver and Passenger airbags (standard), Side airbags and curtain airbags optional on higher trims. Seatbelts: Pre-tensioning seatbelts with force limiters Body Structure: Reinforced Impact Safety Evolution (RISE) body structure 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, often with MP3 playback. Higher trims...
Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max
Key Features
Strengths:
Renowned for durability, off-road capability, strong diesel engines, and value for money. Often used as a workhorse in various industries and challenging terrains.
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab (Crew Cab)
📋 Manual Details
Coverage Areas
Primary Markets:
Global (excluding North America where often sold as a Raider)
Regions Covered:
Engine, Drivetrain, Chassis, Body, Electrical Systems, HVAC, Emissions, Safety Systems
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, diesel particulate filter (DPF) systems where applicable.
Drivetrain:
Manual transmission (5-speed and 6-speed), Automatic transmission (4-speed INVECS-II), Transfer case, Front axle, Rear axle, Driveshafts, Hubs.
Chassis:
Suspension (front independent torsion bar, rear leaf spring), Steering system (power steering), Brake system (front ventilated discs, rear drums/discs depending on variant), ABS, EBD, Traction Control.
Electrical:
12V battery system, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), power accessories (windows, mirrors, locks), instrument cluster, SRS airbag system, immobilizer, ECU diagnostics.
Body And Interior:
Body panel repair, door mechanisms, latches, hinges, interior trim, seats, glass, HVAC system (air conditioning, heating), body control module (BCM).
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements (oil, fuel, air), fluid level checks and top-ups, tire rotations, brake pad inspections, belt replacements.
Repair And Rebuild:
Engine overhaul procedures (cylinder head, pistons, crankshaft), transmission overhaul, differential rebuild, suspension component replacement, brake caliper service, steering rack replacement, AC system recharge and repair.
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings, scan tool usage, sensor testing (MAP, MAF, O2, crankshaft position), component testing (injectors, ignition coils).
Comprehensive: Covers everything from basic fluid changes and filter replacements to complete engine, transmission, and drivetrain rebuilds. Includes detailed torque specifications, wiring diagrams, component locations, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
Not applicable (Digital)
Paper Type
Paper:
Not applicable (Digital)
Searchability
Text Search:
Searchable text within PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4D56
Engine Type:
2.5L 16-Valve DOHC Intercooled Turbo Diesel (Common Rail Direct Injection)
Performance
Horsepower:
Approx. 134-178 HP (Varies by market and specific tune)
Torque:
Approx. 237-280 lb-ft (Varies by market and specific tune)
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) with Denso or Bosch system
Fuel Type:
Diesel
Emissions
Emission Standards:
Euro III, IV, or V depending on market (may include DPF for later models/markets)
Cooling System
Coolant Capacity:
Approx. 7.5 Liters
Lubrication System
Oil Capacity:
Approx. 7.5 Liters (with filter)
Recommended Oil Grade:
API CI-4 or higher, SAE 15W-40 or 5W-40 (check manual for specific climate recommendations)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (W5M51 or similar)
Optional
Transmission Type:
4-Speed Automatic (INVECS-II Sport Mode)
Features
Drivetrain Options:
2WD (RWD) and 4WD (Super Select 4WD II system with centre differential lock, often with electronic engagement)
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 (Check manual for exact type, some may use GL-3)
Automatic Transmission Fluid:
DIAQueen ATF-J2 or equivalent (Check manual)
Fluid Capacities
Manual Transmission Capacity:
Approx. 2.3 Liters
Automatic Transmission Capacity:
Approx. 7.2 Liters (dry fill)
📐 Dimensions
Exterior
Length:
Approx. 5000 - 5200 mm (depending on body style)
Width:
Approx. 1790 - 1800 mm
Height:
Approx. 1770 - 1780 mm
Wheelbase:
Approx. 3000 mm
Cargo
Bed Length:
Approx. 1500 - 1800 mm (depending on cab and bed configuration)
Weights
Curb Weight:
Approx. 1700 - 1950 kg
Gross Vehicle Weight Rating Gvw:
Approx. 2500 - 2800 kg
Towing Capacity:
Up to 3000 kg (braked trailer, market dependent)
Tires
Standard Tire Size:
245/70R16 or 265/70R16 (check specific trim)
Wheels
Bolt Pattern:
6 x 139.7 mm (6x5.5 inch)
Center Bore:
67.1 mm
🛡️ Safety Features
Ratings
Ancap Rating:
3-4 Stars (for models tested, varies by year/region)
Active Features
ABS:
Standard on most variants
Ebd:
Electronic Brakeforce Distribution (Standard)
Traction Control:
Optional on some 4WD models
Passive Features
Airbags:
Driver and Passenger airbags (standard), Side airbags and curtain airbags optional on higher trims.
Seatbelts:
Pre-tensioning seatbelts with force limiters
Body Structure:
Reinforced Impact Safety Evolution (RISE) body structure
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, often with MP3 playback. Higher trims may feature more advanced audio systems, sometimes with navigation.
Connectivity:
Auxiliary audio input (3.5mm jack) common. Bluetooth connectivity may be present on higher trims.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Climate Control
HVAC:
Manual air conditioning and heating standard. Automatic climate control available on top trims.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or 6 months, whichever comes first (or 5,000 km for severe use)
Air Filter Replacement:
Every 30,000 km or 12 months
Fuel Filter Replacement:
Every 40,000 km (diesel)
Timing Belt Replacement:
This model utilizes a timing chain, so no scheduled replacement is typically required, but tensioners and guides should be inspected.
Fluid Specifications
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (Pink) - 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron III ATF or equivalent
Known Issues
Common Problems:
DPF regeneration issues (on diesel models with DPF), injector failures, turbocharger wear, rear leaf spring fatigue/breakage, potential for rust in specific climates, minor electrical gremlins.
Diesel Specific Notes:
Regular maintenance of the fuel system and adherence to DPF regeneration procedures are crucial for diesel longevity.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi's history in pickup trucks dates back decades, with the L200/Triton nameplate being a globally recognized and enduring model known for its ruggedness.
Model Evolution
Generation:
This 2010 model represents the fourth generation (2005-2015) of the L200/Triton, introduced in 2005. It featured a significant redesign with a bolder 'J-line' styling cue.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (Laem Chabang plant), with production also occurring in other Mitsubishi plants globally.
Sales Performance:
Consistently a strong seller in its segment in many international markets, particularly in Asia, Australia, and South America.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2010 model year can be market-dependent, the L200 Triton has historically been recognized in various 'Best Pickup' or 'Value for Money' categories by automotive publications in its key markets.
Ratings
Owner Satisfaction:
Generally good owner satisfaction, particularly for its utility, durability, and off-road prowess, though refinement and interior comfort may trail some competitors.