🏷️ Basic Information Identification Make: Mitsubishi Model: L200 / Triton Production Years Covered: 1996-2002 Generation Codes: K60/K70 Series (Second Generation) 👋 Introduction Market Position Segment: Compact to mid-size pickup truck, often referred to as a ute or sport utility truck. Competitive Analysis Key Competitors: Toyota Hilux/Tacoma, Nissan D22/D23 Frontier/Navara, Ford Ranger, Mazda BT-50, Isuzu D-Max. Key Features Of Vehicle Utility Focus: Known for its robust build, off-road capability, and versatility as a workhorse and recreational vehicle. Key Features Of Manual Authoritative Source: Directly comparable to factory service manuals used by dealerships for repairs and maintenance. Usability: Detailed illustrations, step-by-step instructions, and troubleshooting guides enhance ease of use for both DIY enthusiasts and professional mechanics. 📋 Manual Details Coverage Areas Full Vehicle Coverage: All models, all engines, all styles Page Count Total Pages: 1700+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: Windows, Mac, Linux 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System, Fuel System, Exhaust System, Clutch System, Transmission (Manual & Automatic), Drive Shaft, Differential Case Assy, Rear Axle Hub Chassis: Brake System, Steering System, Suspension Systems (Front & Rear), Wheel and Tire System Electrical: Charging System, Starting System, Ignition System, Lighting System, Combination Meter, Power Window Control System, Power Door Lock Control System, Wiper and Washer System, Audio System, Instrument Panel Body And Interior: Body Repair, Interior Trim, Exterior Trim, Seat Systems, Sun Roof System, Cabin Heating and Air Conditioning Safety Systems: Supplemental Restraint System (SRS), Airbag Systems (Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Passenger Air Bag Assy), Seat Belt Systems Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics And Troubleshooting: System diagnostics, fault code interpretation, troubleshooting flowcharts, common issue identification Repair And Rebuild: Component disassembly, assembly, repair, and replacement for all major systems Electrical Schematics: Detailed wiring diagrams for all vehicle electrical systems Specifications: Torque specifications, clearances, fluid capacities, dimensional data Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical troubleshooting. 📊 Manual Specifications File Format Searchability: Fully searchable text Indexing: Indexed for quick navigation Print Quality Printability: All pages printable Binding Type Digital Format: PDF (suitable for iPad/tablet viewing) Paper Type N/A Digital: N/A (Digital Product) Delivery Delivery Method: Instant download Protection Drm Status: DRM-free ⚙️ Engine Specifications Primary Engine Options 1996-2002 Engine 1: 4G63 2.0L SOHC (Naturally Aspirated Inline-4 Gasoline) Engine 2: 4G64 2.4L SOHC/DOHC (Naturally Aspirated Inline-4 Gasoline) Engine 3: 4D56 2.5L SOHC (Naturally Aspirated Inline-4 Diesel), 4D56T 2.5L SOHC Turbo Diesel Engine 4: 6G72 3.0L SOHC (Naturally Aspirated V6 Gasoline - less common in some markets) Performance Typical Gasoline Horsepower 2.0L: Approx. 110-120 HP Torque 2.0L: Approx. 170-180 Nm Horsepower 2.4L: Approx. 120-140 HP Torque 2.4L: Approx. 190-210 Nm Performance Typical Diesel Horsepower 2.5L Na Diesel: Approx. 75-85 HP Torque 2.5L Na Diesel: Approx. 140-160 Nm Horsepower 2.5L Turbo Diesel: Approx. 90-105 HP Torque 2.5L Turbo Diesel: Approx. 180-220 Nm Fuel System Gasoline Injection: Electronic Fuel Injection (EFI) Diesel Injection: Indirect injection (IDI) or Direct Injection (DI) with turbocharger for diesel variants. Cooling System Type: Water-cooled Lubrication System Oil Capacity Typical: Approx. 4.0 - 5.5 Liters (Varies by engine) Ignition System Type: Electronic ignition (Distributor-based for most) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic (for certain gasoline engines) Drivetrain Options Drive Modes: 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) Transmission Fluid Spec Manual Fluid Type: API GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil Transmission Fluid Spec Automatic Fluid Type: Dexron III/Mercon Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length Typical Length: Approx. 4,700 - 5,000 mm (Varies by cab style and bed length) Exterior Width Typical Width: Approx. 1,770 - 1,820 mm Exterior Height Typical Height: Approx. 1,640 - 1,700 mm (Varies by suspension and body style) Wheelbase Typical Wheelbase: Approx. 3,000 mm (Double Cab) Weights Typical Curb Weight: Approx. 1,600 - 1,900 kg (Varies by configuration) Gross Vehicle Weight Rating Gvwr: Approx. 2,500 - 2,800 kg Cargo Capacity Payload Capacity: Approx. 800 - 1,000 kg 🛡️ Safety Features Passive Features Airbags: Driver and Passenger airbags (standard on many models, optional on others). Side airbags and curtain airbags available on select higher trims. Seat Belts: 3-point seat belts with pretensioners (front), 3-point or 2-point seat belts (rear depending on cab type). Body Structure: Reinforced Impact Safety Evolution (RISE) body construction for improved crashworthiness. Active Features Brakes: Front: Ventilated Discs; Rear: Drums (standard). ABS (Anti-lock Braking System) available on higher trims/later models. Traction Control: Not commonly available on models from this era. Stability Control: Not commonly available on models from this era. 💡 Technology Features Infotainment Typical Audio System: Factory AM/FM/Cassette or AM/FM/CD players. Basic speaker systems. Driver Assistance Typical Cruise Control: Available on higher trim levels, typically for gasoline engines. Connectivity Typical N/A: Limited...
Brake System, Steering System, Suspension Systems (Front & Rear), Wheel and Tire System
Electrical:
Charging System, Starting System, Ignition System, Lighting System, Combination Meter, Power Window Control System, Power Door Lock Control System, Wiper and Washer System, Audio System, Instrument Panel
Body And Interior:
Body Repair, Interior Trim, Exterior Trim, Seat Systems, Sun Roof System, Cabin Heating and Air Conditioning
Safety Systems:
Supplemental Restraint System (SRS), Airbag Systems (Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Passenger Air Bag Assy), Seat Belt Systems
Approx. 4,700 - 5,000 mm (Varies by cab style and bed length)
Exterior Width Typical
Width:
Approx. 1,770 - 1,820 mm
Exterior Height Typical
Height:
Approx. 1,640 - 1,700 mm (Varies by suspension and body style)
Wheelbase Typical
Wheelbase:
Approx. 3,000 mm (Double Cab)
Weights Typical
Curb Weight:
Approx. 1,600 - 1,900 kg (Varies by configuration)
Gross Vehicle Weight Rating Gvwr:
Approx. 2,500 - 2,800 kg
Cargo Capacity
Payload Capacity:
Approx. 800 - 1,000 kg
🛡️ Safety Features
Passive Features
Airbags:
Driver and Passenger airbags (standard on many models, optional on others). Side airbags and curtain airbags available on select higher trims.
Seat Belts:
3-point seat belts with pretensioners (front), 3-point or 2-point seat belts (rear depending on cab type).
Body Structure:
Reinforced Impact Safety Evolution (RISE) body construction for improved crashworthiness.
Active Features
Brakes:
Front: Ventilated Discs; Rear: Drums (standard). ABS (Anti-lock Braking System) available on higher trims/later models.
Traction Control:
Not commonly available on models from this era.
Stability Control:
Not commonly available on models from this era.
💡 Technology Features
Infotainment Typical
Audio System:
Factory AM/FM/Cassette or AM/FM/CD players. Basic speaker systems.
Driver Assistance Typical
Cruise Control:
Available on higher trim levels, typically for gasoline engines.
Connectivity Typical
N/A:
Limited connectivity features typical for the era; primarily focused on basic audio and climate control.
🔧 Maintenance
Service Intervals Typical Gasoline
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plugs:
Replace every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on type.
Service Intervals Typical Diesel
Oil Change:
Every 5,000 miles (8,000 km) or 6 months for naturally aspirated diesel, 7,500 miles (12,000 km) for turbo-diesel.
Fuel Filter:
Replace every 15,000 - 30,000 miles (24,000 - 48,000 km).
Timing Belt Gasoline 4G6X:
Replace every 60,000 - 90,000 miles (96,000 - 144,000 km).
Timing Belt Diesel 4D56:
Replace every 60,000 miles (96,000 km).
Fluid Specifications
Engine Oil Gasoline:
API SJ/SL or equivalent, SAE 10W-30 or 5W-30 (check owner's manual for climate suitability).
Engine Oil Diesel:
API CF-4 or CG-4 or equivalent, SAE 15W-40 or 10W-30 (check owner's manual).
Coolant:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check manual for specific OAT/HOAT requirements.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Complaints Gasoline:
Some reports of head gasket issues on certain gasoline engines, particularly the 4G63. Carburetor issues on older carbureted variants if applicable. Ignition system component wear.
Common Complaints Diesel:
Glow plug reliability, turbocharger wear (on turbo models), potential for injector pump issues. Rust and corrosion, especially in salt-belt regions, are common for vehicles of this age.
Common Complaints Chassis:
Suspension component wear (bushings, ball joints, tie rods), brake system wear, clutch wear (manual transmissions).
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of producing durable and capable vehicles, including trucks and SUVs.
Model Evolution L200
L200 Lineage:
The L200 nameplate has a history dating back to the 1960s, evolving through multiple generations of pickup trucks. The 1996-2002 models represent the second generation (often referred to as the Pajero Sport/Montero Sport's pickup counterpart).
Production
Manufacturing Locations:
Primarily manufactured in Japan, with assembly plants in various international locations for different markets.
Market Introduction Second Gen
Launch Year:
Introduced in 1996, succeeding the first generation K20/K30 series.
Model Updates Within Generation
Facelift Availability:
Received minor cosmetic updates and feature enhancements throughout its production run, particularly around the turn of the millennium.
🏆 Awards & Recognition
Recognitions
N/A:
While specific awards for the 1996-2002 L200/Triton are not widely documented, the model has historically been recognized for its durability and value in various markets as a capable work vehicle.