🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Generation: Third Generation (K60/K70) Codes Chassis Code: K60 Series (4x2), K70 Series (4x4) 👋 Introduction Market Position Segment: Compact/Mid-size Pickup Truck (Ute in some markets) Target Audience: Commercial users, recreational off-roaders, general utility users. Competitive Analysis Key Competitors: Toyota Hilux, Nissan Navara (D22), Ford Ranger (PJ/PH), Isuzu D-Max (first gen). Key Features Durability: Known for robust construction and reliability, particularly in its chassis and drivetrain. Versatility: Offered in various configurations (2WD/4WD, cab types) to suit diverse needs. Off Road Capability: Strong off-road performance, especially in 4x4 variants, aided by good ground clearance and suspension travel. 📋 Manual Details Coverage Areas Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Body Styles Covered: Club Cab, Double Cab, Single Cab (all styles) Page Count Estimated Page Count: Comprehensive (Specific count not provided, but typical for this era's factory service manuals exceeds 1000 pages) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, overhaul, and repair of all engine variants for the specified period. Engine Management: Engine control systems, fuel injection, ignition systems, emissions control, sensor testing, ECU diagnostics. Transmission Manual: Repair, overhaul, and troubleshooting of manual transmissions, including clutch system. Transmission Automatic: Repair, overhaul, and troubleshooting of automatic transmissions (if applicable to specific models). Drivetrain 4Wd: Front and rear differentials, transfer case (4WD systems), propeller shafts, CV joints, hub bearings. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications. Steering: Steering gear, power steering system, steering column, tie rods, linkages. Brakes: Front and rear brake systems (disc and drum), hydraulic system, ABS (if equipped), parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), wiring diagrams, fuses, relays. Lighting: Headlights, taillights, interior lighting, fog lights, wiring and component replacement. Climate Control: HVAC system, air conditioning, heater core, blower motor, refrigerant system service. Body And Chassis: Frame, body panels, doors, interior trim, glass, bumpers, exterior trim replacement and repair. Interior Components: Seats, dashboard, instrumentation, upholstery, minor interior trim repairs. Diagnostics Troubleshooting: Systematic diagnostic procedures, symptom-based troubleshooting charts, common fault finding. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, lubrication. Major Repairs: Engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement. Component Replacement: Detailed step-by-step instructions for replacing virtually all major and minor components. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Specifications Data: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic values. Technical Depth Depth: Comprehensive, from basic maintenance and troubleshooting to full engine, transmission, and chassis overhauls. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy keyword access. Printability: Printable for users who prefer a physical copy. Print Quality Quality: High-quality scans or digital reproductions ensuring clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (2.0L SOHC Petrol), 4G64 (2.4L SOHC Petrol), 4D56 (2.5L SOHC Turbo Diesel), 4M40 (2.8L SOHC Turbo Diesel) Displacement Petrol 2.0L: 1997 cc Displacement Petrol 2.4L: 2351 cc Displacement Diesel 2.5L Td: 2477 cc Displacement Diesel 2.8L Td: 2835 cc Performance Horsepower 4G63: Approx. 120-130 PS (90-97 kW) - varies by market tune Horsepower 4G64: Approx. 130-145 PS (97-108 kW) - varies by market tune Horsepower 4D56 Td: Approx. 95-115 PS (71-86 kW) - varies by market tune Horsepower 4M40 Td: Approx. 103-115 PS (77-86 kW) - varies by market tune Torque 4G64: Approx. 200-215 Nm (148-159 lb-ft) - varies by market tune Torque 4D56 Td: Approx. 200-220 Nm (148-162 lb-ft) - varies by market tune Torque 4M40 Td: Approx. 230-245 Nm (170-181 lb-ft) - varies by market tune Fuel System Fuel Type Petrol: Unleaded gasoline Fuel System Petrol: Multi-point Fuel Injection (MPI) Fuel Type Diesel: Diesel Fuel System Diesel: Direct Injection (DI) with Turbocharging 🔧 Transmission Standard Type Standard: 5-speed Manual Transmission Optional Type Optional: 4-speed Automatic Transmission (often available on higher trims or specific engine options) Features 4Wd System: Part-time 4WD with manual or electronic engagement (Super Select 4WD often available on higher trims). Transfer Case: Two-speed transfer case with Neutral, 2H, 4H, 4L modes. 📐 Dimensions Exterior Wheelbase Approx: 2950 mm (116.1 inches) - varies slightly by configuration Length Approx: 4690-5190 mm (184.6-204.3 inches) - varies by cab and bed configuration Width Approx: 1750-1775 mm (68.9-69.9 inches) - varies by market and trim Height Approx: 1700-1850 mm (66.9-72.8 inches) - varies by suspension and body style Weights Curb Weight Approx: 1700-2000 kg (3750-4400 lbs) - varies significantly by configuration Payload Capacity Approx: 500-1000 kg (1100-2200 lbs) - varies by model and configuration 🛡️ Safety Features Ratings Crash Test Ratings: N/A (No standardized global crash test ratings available for this specific...
Approx. 120-130 PS (90-97 kW) - varies by market tune
Horsepower 4G64:
Approx. 130-145 PS (97-108 kW) - varies by market tune
Horsepower 4D56 Td:
Approx. 95-115 PS (71-86 kW) - varies by market tune
Horsepower 4M40 Td:
Approx. 103-115 PS (77-86 kW) - varies by market tune
Torque 4G64:
Approx. 200-215 Nm (148-159 lb-ft) - varies by market tune
Torque 4D56 Td:
Approx. 200-220 Nm (148-162 lb-ft) - varies by market tune
Torque 4M40 Td:
Approx. 230-245 Nm (170-181 lb-ft) - varies by market tune
Fuel System
Fuel Type Petrol:
Unleaded gasoline
Fuel System Petrol:
Multi-point Fuel Injection (MPI)
Fuel Type Diesel:
Diesel
Fuel System Diesel:
Direct Injection (DI) with Turbocharging
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission
Optional
Type Optional:
4-speed Automatic Transmission (often available on higher trims or specific engine options)
Features
4Wd System:
Part-time 4WD with manual or electronic engagement (Super Select 4WD often available on higher trims).
Transfer Case:
Two-speed transfer case with Neutral, 2H, 4H, 4L modes.
📐 Dimensions
Exterior
Wheelbase Approx:
2950 mm (116.1 inches) - varies slightly by configuration
Length Approx:
4690-5190 mm (184.6-204.3 inches) - varies by cab and bed configuration
Width Approx:
1750-1775 mm (68.9-69.9 inches) - varies by market and trim
Height Approx:
1700-1850 mm (66.9-72.8 inches) - varies by suspension and body style
Weights
Curb Weight Approx:
1700-2000 kg (3750-4400 lbs) - varies significantly by configuration
Payload Capacity Approx:
500-1000 kg (1100-2200 lbs) - varies by model and configuration
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (No standardized global crash test ratings available for this specific generation and region consistently)
Active Features
ABS:
Available on higher trims and specific markets, typically front-wheel ABS.
Limited Slip Differential:
Available on some 4x4 models as an option or standard feature.
Passive Features
Seatbelts:
Front seat belts, with potential for rear seat belts depending on cab configuration and market regulations.
Airbags:
Driver airbag standard on many models, passenger airbag optional or available on higher trims.
💡 Technology Features
Infotainment
Radio Type:
Typically AM/FM radio with CD player or cassette player. Aftermarket head units were common upgrades.
Speaker Configuration:
Basic 2 or 4 speaker system, sometimes with tweeter options.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an optional extra.
Connectivity
Aux Input:
Not standard; aftermarket solutions required for AUX or USB connectivity.
Bluetooth:
Not available from factory; required aftermarket installation.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km (3,000-6,000 miles) or 6 months, whichever comes first (refer to specific engine type and oil grade).
Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles) or as needed based on operating conditions.
Fuel Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles) for diesel models; petrol may have in-tank filters with longer intervals.
Spark Plug Replacement Petrol:
Every 40,000-80,000 km (24,000-48,000 miles) depending on plug type (standard vs. platinum/iridium).
Timing Belt Replacement 4M40:
Recommended replacement every 80,000-100,000 km (50,000-60,000 miles) for the 4M40 engine.
Timing Chain 4G63 4G64 4D56:
Timing chain driven engines typically do not have a scheduled replacement interval unless issues arise.
Fluid Specifications
Engine Oil Viscosity Petrol:
e.g., 10W-30 or 10W-40 API SG or higher (check manual for exact spec).
Engine Oil Viscosity Diesel:
e.g., 10W-30 or 15W-40 API CF or higher (check manual for exact spec).
Coolant:
Ethylene Glycol based, typically 50/50 mix with distilled water. Use long-life coolant if specified.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II/III ATF or specified power steering fluid.
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or 75W-85 gear oil.
Automatic Transmission Fluid:
Dexron II/III ATF or specified automatic transmission fluid.
Differential Fluid:
API GL-5 SAE 80W-90 gear oil. Limited slip differentials may require special friction modifier additive.
Known Issues
Diesel Injection Pump:
Common issues with diesel injection pumps (especially older mechanical ones) and glow plug reliability on some models.
Suspension Bushings:
Wear and tear on suspension bushings and ball joints due to heavy-duty use.
Rusting:
Corrosion, particularly on the chassis, underbody, and bed in humid or coastal environments.
Electrical Gremlins:
Occasional electrical issues, often related to wiring harnesses, connectors, or grounds, especially on older vehicles.
Clutch Wear:
Normal clutch wear on manual transmission models, can be accelerated by heavy towing or off-road use.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history in producing robust and capable vehicles, including a strong lineage of trucks and SUVs.
Model Evolution
L200 Lineage:
The L200 (also known as Triton in many markets) has evolved through multiple generations, with the K60/K70 being the third generation, introduced in late 1995/early 1996 and produced through 2005/2006 in some markets.
K60 K70 Design:
This generation introduced a more rounded and aerodynamic design compared to its predecessor, along with independent front suspension on some models (torsion bar front suspension) for improved ride comfort.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Pajero Seishin) and Thailand (Laem Chabang).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1997-2002 L200 are not widely documented in major automotive publications, the model consistently received recognition in its segment for durability and value in specific markets.
Ratings
Consumer Ratings:
Generally positive consumer satisfaction regarding reliability and capability, often outperforming competitors in long-term ownership studies in certain regions.