2009 Mitsubushi LANCER Service & Repair Manual- (DVD ISO)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2009 Codes Chassis Code: CY/CZ Platform: Mitsubishi Project Global (PG) platform 👋 Introduction Market Position Segment: Compact/Small Family Car, Performance Sedan (Ralliart/Evolution variants) Competitors: Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza, Ford Focus, Volkswagen Golf/Jetta Competitive Analysis Strengths: Sporty handling, available AWD, potent performance variants (Ralliart, Evo), distinctive styling Key Features Platform Architecture: Project Global (PG) platform shared with Mitsubishi Outlander and Citroën C-Crosser/Peugeot 4007 Performance Variants: Introduction of Lancer Ralliart and Lancer Evolution X, significantly enhancing the model's sporty appeal Styling: Aggressive 'jet fighter' grille design, sharp character lines 📋 Manual Details Coverage Areas Engine Coverage: All engines (e.g., 2.0L 4G63, 2.4L 4G69, 2.0L Turbocharged 4B11) Transmission Coverage: All transmissions (e.g., 5-speed manual, CVT, 6-speed dual-clutch SST) Trim Level Coverage: All trim levels (e.g., DE, ES, GTS, Ralliart, Evolution) Region Coverage: Global (details may vary slightly by market) Page Count Estimated Pages: 2000+ Manual Type Type: Official Factory Service and Repair Manual Language Language: English Format Format: DVD ISO (Digital format) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication, cooling, timing system Engine Electrical: Ignition system, fuel injection, starting system, charging system, engine control module (ECM), sensors, actuators Transmission Manual: Clutch, gearbox, shift linkage, gearbox removal and installation, internal component overhaul Transmission Automatic: Torque converter, planetary gear sets, hydraulic control system, valve body, transmission control module (TCM), CVT operation Drivetrain: Front-wheel drive, all-wheel drive (AWD) system (including ACD for Ralliart/Evolution), driveshafts, differentials, rear differential (AWD) Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), springs, shock absorbers, bushings, alignment specifications Steering: Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment Brakes: Front and rear brakes (disc), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, hydraulic lines, parking brake Body: Exterior body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, body shell structure Electrical Chassis: Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuse box, relays HVAC: Heating, Ventilation, and Air Conditioning system, refrigerant, compressor, condenser, evaporator, blower motor, controls Safety Systems: Airbags (SRS - Supplemental Restraint System), seat belts, pretensioners, occupant classification systems Diagnostics: OBD-II (On-Board Diagnostics II) system, diagnostic trouble codes (DTCs), scanning procedures, troubleshooting charts Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections Component Replacement: Detailed instructions for replacing all major and minor components Troubleshooting: Step-by-step diagnostic procedures for identifying and resolving common and uncommon issues Rebuilding Overhaul: Comprehensive procedures for engine, transmission, and differential rebuilds Electrical Diagnostics: Wiring diagrams, component testing, fault tracing for electrical systems Suspension Alignment: Wheel alignment specifications, camber, caster, toe adjustments Brake Service: Brake pad/rotor replacement, caliper service, bleeding procedures, ABS system diagnostics Timing Belt Chain: Replacement and tensioning procedures for timing components Airbag System Service: Safety precautions, diagnostic and replacement procedures for SRS components Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Diagrams: Extensive use of detailed diagrams, schematics, and exploded views Specifications: Precise torque values, clearances, fluid capacities, and diagnostic parameters 📊 Manual Specifications File Format Media Type: DVD ISO Image (.iso) Access Method: Requires ISO mounting software or burning to DVD Print Quality Digital Resolution: High resolution, suitable for clear display and printing Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Base Engine Option: 2.0L 16-valve DOHC MIVEC I4 (4B11) Other Engine Options: 2.4L 16-valve SOHC MIVEC I4 (4B12), 2.0L 16-valve DOHC MIVEC Turbocharged I4 (4B11T - Ralliart/Evo) Performance 2.0L Mivec (4B11) Horsepower: 152 hp @ 6000 rpm (approx.) 2.0L Mivec (4B11) Torque: 143 lb-ft @ 4200 rpm (approx.) 2.4L Mivec (4B12) Horsepower: 168 hp @ 6000 rpm (approx.) 2.4L Mivec (4B12) Torque: 167 lb-ft @ 4000 rpm (approx.) 2.0L Turbo (4B11T) Horsepower: 237 hp (Ralliart) - 291 hp (Evolution GSR/MR) @ 6500 rpm 2.0L Turbo (4B11T) Torque: 255 lb-ft (Ralliart) - 300 lb-ft (Evolution GSR/MR) @ 3500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or Direct Injection (GDI for some later Evolution models, but typically MPI for 2009) Fuel Type: Unleaded gasoline (87 octane recommended for non-turbo, 91+ octane for turbo) 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission FWD: Sportronic Continuously Variable Transmission (CVT) with paddle shifters (on some models) Optional Transmission AWD: 6-speed Twin Clutch-SST (Sport Shift Transmission) (Ralliart, Evolution) Features AWD System: Full-time S-AWC (Super All-Wheel Control) on Ralliart and Evolution, featuring Active Center Differential (ACD) and optional Active Yaw Control (AYC) 📐 Dimensions Exterior Length: 177.4 inches (4506 mm) Width: 69.4 inches (1763 mm) Height: 58.5 inches (1486 mm) Wheelbase: 104.7 inches (2659 mm) Weights Curb Weight Base: Approx. 3,000 lbs (1361 kg) Curb Weight Evolution G Gsr: Approx. 3,417 lbs (1550 kg) Cargo Trunk Volume:...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer

Year:

Codes

Chassis Code:

CY/CZ

Platform:

Mitsubishi Project Global (PG) platform

👋 Introduction

Market Position

Segment:

Compact/Small Family Car, Performance Sedan (Ralliart/Evolution variants)

Competitors:

Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza, Ford Focus, Volkswagen Golf/Jetta

Competitive Analysis

Strengths:

Sporty handling, available AWD, potent performance variants (Ralliart, Evo), distinctive styling

Key Features

Platform Architecture:

Project Global (PG) platform shared with Mitsubishi Outlander and Citroën C-Crosser/Peugeot 4007

Performance Variants:

Introduction of Lancer Ralliart and Lancer Evolution X, significantly enhancing the model's sporty appeal

Styling:

Aggressive 'jet fighter' grille design, sharp character lines

📋 Manual Details

Coverage Areas

Engine Coverage:

All engines (e.g., 2.0L 4G63, 2.4L 4G69, 2.0L Turbocharged 4B11)

Transmission Coverage:

All transmissions (e.g., 5-speed manual, CVT, 6-speed dual-clutch SST)

Trim Level Coverage:

All trim levels (e.g., DE, ES, GTS, Ralliart, Evolution)

Region Coverage:

Global (details may vary slightly by market)

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Official Factory Service and Repair Manual

Language

Language:

English

Format

Format:

DVD ISO (Digital format)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication, cooling, timing system

Engine Electrical:

Ignition system, fuel injection, starting system, charging system, engine control module (ECM), sensors, actuators

Transmission Manual:

Clutch, gearbox, shift linkage, gearbox removal and installation, internal component overhaul

Transmission Automatic:

Torque converter, planetary gear sets, hydraulic control system, valve body, transmission control module (TCM), CVT operation

Drivetrain:

Front-wheel drive, all-wheel drive (AWD) system (including ACD for Ralliart/Evolution), driveshafts, differentials, rear differential (AWD)

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link), springs, shock absorbers, bushings, alignment specifications

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment

Brakes:

Front and rear brakes (disc), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, hydraulic lines, parking brake

Body:

Exterior body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, body shell structure

Electrical Chassis:

Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuse box, relays

HVAC:

Heating, Ventilation, and Air Conditioning system, refrigerant, compressor, condenser, evaporator, blower motor, controls

Safety Systems:

Airbags (SRS - Supplemental Restraint System), seat belts, pretensioners, occupant classification systems

Diagnostics:

OBD-II (On-Board Diagnostics II) system, diagnostic trouble codes (DTCs), scanning procedures, troubleshooting charts

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections

Component Replacement:

Detailed instructions for replacing all major and minor components

Troubleshooting:

Step-by-step diagnostic procedures for identifying and resolving common and uncommon issues

Rebuilding Overhaul:

Comprehensive procedures for engine, transmission, and differential rebuilds

Electrical Diagnostics:

Wiring diagrams, component testing, fault tracing for electrical systems

Suspension Alignment:

Wheel alignment specifications, camber, caster, toe adjustments

Brake Service:

Brake pad/rotor replacement, caliper service, bleeding procedures, ABS system diagnostics

Timing Belt Chain:

Replacement and tensioning procedures for timing components

Airbag System Service:

Safety precautions, diagnostic and replacement procedures for SRS components

Technical Depth

Depth:

Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts

Diagrams:

Extensive use of detailed diagrams, schematics, and exploded views

Specifications:

Precise torque values, clearances, fluid capacities, and diagnostic parameters

📊 Manual Specifications

File Format

Media Type:

DVD ISO Image (.iso)

Access Method:

Requires ISO mounting software or burning to DVD

Print Quality

Digital Resolution:

High resolution, suitable for clear display and printing

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Base Engine Option:

2.0L 16-valve DOHC MIVEC I4 (4B11)

Other Engine Options:

2.4L 16-valve SOHC MIVEC I4 (4B12), 2.0L 16-valve DOHC MIVEC Turbocharged I4 (4B11T - Ralliart/Evo)

Performance

2.0L Mivec (4B11) Horsepower:

152 hp @ 6000 rpm (approx.)

2.0L Mivec (4B11) Torque:

143 lb-ft @ 4200 rpm (approx.)

2.4L Mivec (4B12) Horsepower:

168 hp @ 6000 rpm (approx.)

2.4L Mivec (4B12) Torque:

167 lb-ft @ 4000 rpm (approx.)

2.0L Turbo (4B11T) Horsepower:

237 hp (Ralliart) - 291 hp (Evolution GSR/MR) @ 6500 rpm

2.0L Turbo (4B11T) Torque:

255 lb-ft (Ralliart) - 300 lb-ft (Evolution GSR/MR) @ 3500 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) or Direct Injection (GDI for some later Evolution models, but typically MPI for 2009)

Fuel Type:

Unleaded gasoline (87 octane recommended for non-turbo, 91+ octane for turbo)

🔧 Transmission

Standard

Standard Transmission:

5-speed manual

Optional

Optional Transmission FWD:

Sportronic Continuously Variable Transmission (CVT) with paddle shifters (on some models)

Optional Transmission AWD:

6-speed Twin Clutch-SST (Sport Shift Transmission) (Ralliart, Evolution)

Features

AWD System:

Full-time S-AWC (Super All-Wheel Control) on Ralliart and Evolution, featuring Active Center Differential (ACD) and optional Active Yaw Control (AYC)

📐 Dimensions

Exterior

Length:

177.4 inches (4506 mm)

Width:

69.4 inches (1763 mm)

Height:

58.5 inches (1486 mm)

Wheelbase:

104.7 inches (2659 mm)

Weights

Curb Weight Base:

Approx. 3,000 lbs (1361 kg)

Curb Weight Evolution G Gsr:

Approx. 3,417 lbs (1550 kg)

Cargo

Trunk Volume:

12.2 cubic feet (345 liters) (approx.)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

5-Star (for driver and front passenger)

IIHS Top Safety Pick:

Yes (for models equipped with optional side airbags)

Active Features

Standard (4-wheel disc brakes)

Standard

Traction Control:

Standard

Electronic Stability Control:

Standard (Mitsubishi Electronic Stability Control - MESC)

Passive Features

Airbags:

Standard front airbags, optional front side-impact airbags and side-curtain airbags

Seat Belts:

3-point front and rear seat belts with pretensioners and force limiters

💡 Technology Features

Infotainment

Audio System:

Available Rockford-Fosgate premium audio system, CD/MP3 player, SiriusXM Satellite Radio capability.

Navigation:

Optional touch-screen navigation system on higher trim levels.

Driver Assistance

Key Features:

Hill Start Assist (on some models), keyless entry and ignition.

Performance Aids:

Active Center Differential (ACD) and Active Yaw Control (AYC) on Evolution models provide advanced torque vectoring and handling control.

Connectivity

Bluetooth:

Available Bluetooth hands-free phone system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, or 7,500 miles (12,000 km) or 12 months with synthetic oil (refer to specific model/engine requirements in manual).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) under normal conditions.

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or 12 months.

Spark Plugs:

Replace every 100,000 miles (160,000 km) for iridium-tipped plugs.

Transmission Fluid:

Inspect fluid level regularly. Replace CVT fluid every 45,000 miles (72,000 km). Manual transmission fluid and SST fluid per schedule (e.g., 60,000 miles).

Fluid Specifications

Engine Oil Viscosity:

SAE 0W-20 or 5W-30 (API SM or higher certified) for most gasoline engines; consult manual for specific requirements.

Coolant:

DIAQueen Super Long Life Coolant (SLLC) or equivalent (50/50 mix with distilled water).

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Refer to manual; typically ATF DEXRON-III or equivalent for hydraulic systems, or specific electric power steering fluid.

Known Issues

Cvt Issues:

Some CVT models experienced issues with premature wear or shuddering; proper fluid changes are critical.

Engine Mounts:

Front engine mounts can degrade over time, leading to increased vibration.

Turbo Charger Ralliart Evo:

Proper warm-up and cool-down procedures are essential for turbo longevity. Intermittent turbocharger issues can occur.

Acd Pump Failure:

The ACD pump on AWD models can fail over time, requiring replacement.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Established Japanese automaker with a long history in automotive manufacturing, including motorsports.

Model Evolution

Lancer Generations:

The 2009 model represents the tenth generation (CZ/CY) of the Mitsubishi Lancer, launched globally in late 2007.

Performance Legacy:

Built on the Lancer's strong rally heritage, particularly the Lancer Evolution series, which has achieved significant success in the World Rally Championship (WRC).

Production

Assembly Locations:

Primary assembly in Mizushima, Japan; also produced in other global facilities.

🏆 Awards & Recognition

Recognitions

IIHS Award:

Named a 'Top Safety Pick' by the Insurance Institute for Highway Safety (IIHS) in multiple years.

Performance Acclaim:

Lancer Evolution variants consistently praised for their exceptional performance, handling, and technology, often winning comparison tests against rivals.