2008 Mitsubushi LANCER Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008 Codes Chassis Code: CY Platform: Mitsubishi Global Small Platform (GS) 👋 Introduction Market Position Market Segment: Compact sedan/hatchback Key Selling Points: Affordability, reliability, practicality, available sporty variants (GTS, Ralliart) Competitive Analysis Primary Competitors: Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Nissan Sentra, Chevrolet Cobalt Key Features Vehicle Design Philosophy: Global platform offering a balance of fuel efficiency, comfortable ride, and accessible performance. Manual Value Proposition: Provides DIY enthusiasts and professional technicians with the necessary data to perform all maintenance, diagnostics, and repairs accurately. 📋 Manual Details Coverage Areas Coverage Scope: Complete official service and repair Model Variants Covered: All models and all engines Page Count Estimated Page Count: Extensive (typical for full service manuals, often 1500+ pages) Manual Type Manual Type: Official Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system, emission control systems Engine Management: ECU (Engine Control Unit) diagnostics, sensors (MAF, O2, crankshaft position, camshaft position, throttle position), actuators (injectors, ignition coils), ignition system, fuel injection system, variable valve timing (MIVEC) Transmission Manual: Clutch system, gearbox assembly, gear shift mechanism, final drive Transmission Automatic: Automatic transmission assembly (INVECS-III), valve body, torque converter, transmission control module (TCM), fluid cooling Drivetrain: Front axle, rear axle, drive shafts, CV joints, differentials Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, alignment specifications Steering: Power steering system (hydraulic or electric), steering column, steering gear, tie rods, steering wheel Brakes: Brake system components (master cylinder, brake lines, calipers, pads, rotors), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), wiring diagrams, fuses, relays Body And Interior: Body panel removal and installation, interior trim components, seats, dashboard, door mechanisms, glass, weatherstripping HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, blower motor, climate control panel Safety Systems: Airbag system (SRS - Supplemental Restraint System), seat belt pretensioners, diagnostics Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid), belt inspection and replacement Troubleshooting Guidelines: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical circuit diagnosis Repair Procedures: Step-by-step repair instructions for all major components and systems, torque specifications, assembly/disassembly procedures Diagnostic Procedures: Engine performance diagnostics, transmission diagnostics, ABS/TCS diagnostics, airbag system diagnostics, HVAC system diagnostics Replacement Procedures: Component replacement for wear items and major repairs (e.g., brake pads, rotors, clutch, alternator, starter, radiators) Calibration Procedures: Throttle body relearn, steering angle sensor calibration (if applicable), ABS sensor calibration Technical Depth Technical Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures 📊 Manual Specifications File Format File Format: PDF PDF Quality: High-resolution, searchable text, printable pages Print Quality Print Quality: N/A (Digital PDF) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4A92 Engine Type 1: Inline-4, DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Displacement 1: 1.8 Liters (1834 cc) Bore X Stroke 1: 86.0 mm x 77.0 mm Compression Ratio 1: 10.5:1 Horsepower 1: 138 hp @ 6000 rpm (approx.) Torque 1: 123 lb-ft @ 4000 rpm (approx.) Engine Code 2 Engine Code 2: 4B10 Engine Type 2: Inline-4, DOHC, 16-valve, MIVEC Displacement 2: 1.5 Liters (1498 cc) - Primarily for Asian markets Horsepower 2: 107 hp @ 6000 rpm (approx.) Torque 2: 106 lb-ft @ 4000 rpm (approx.) Engine Code 3 Engine Code 3: 4B11 Engine Type 3: Inline-4, DOHC, 16-valve, MIVEC Displacement 3: 2.0 Liters (1998 cc) - Also used in Lancer Ralliart Horsepower 3: 156 hp @ 6000 rpm (approx. standard), 237 hp @ 6000 rpm (Ralliart turbo) Torque 3: 142 lb-ft @ 4200 rpm (approx. standard), 255 lb-ft @ 3000 rpm (Ralliart turbo) Performance Fuel Type: Unleaded Gasoline Emissions Compliance: EPA (US), Euro 4 (Europe), etc., depending on market Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI) Fuel Pump Type: In-tank electric fuel pump Ignition System: Distributorless Ignition System (DIS) with coil-on-plug 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 6-speed INVECS-III Continuously Variable Transmission (CVT) with Sport Mode Optional Transmission Type Ralliart: 6-speed Twin-Clutch Sportronic Transmission (TC-SST) with paddle shifters Features Transmission Fluid Spec Manual: API GL-4, SAE 75W-85 (or equivalent specified by Mitsubishi) Transmission Fluid Spec Cvt: CVTF J1 (or equivalent specified by Mitsubishi) Transmission Fluid Spec Tc Sst: Diamond ATF SP-III (or equivalent specified by Mitsubishi) 📐 Dimensions Exterior Length: 174.6 inches (4435 mm) Width: 69.4 inches (1763 mm) Height: 58.1 inches (1476 mm) Wheelbase: 104.3 inches...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer

Year:

Codes

Chassis Code:

Platform:

Mitsubishi Global Small Platform (GS)

👋 Introduction

Market Position

Market Segment:

Compact sedan/hatchback

Key Selling Points:

Affordability, reliability, practicality, available sporty variants (GTS, Ralliart)

Competitive Analysis

Primary Competitors:

Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Nissan Sentra, Chevrolet Cobalt

Key Features

Vehicle Design Philosophy:

Global platform offering a balance of fuel efficiency, comfortable ride, and accessible performance.

Manual Value Proposition:

Provides DIY enthusiasts and professional technicians with the necessary data to perform all maintenance, diagnostics, and repairs accurately.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete official service and repair

Model Variants Covered:

All models and all engines

Page Count

Estimated Page Count:

Extensive (typical for full service manuals, often 1500+ pages)

Manual Type

Manual Type:

Official Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system, emission control systems

Engine Management:

ECU (Engine Control Unit) diagnostics, sensors (MAF, O2, crankshaft position, camshaft position, throttle position), actuators (injectors, ignition coils), ignition system, fuel injection system, variable valve timing (MIVEC)

Transmission Manual:

Clutch system, gearbox assembly, gear shift mechanism, final drive

Transmission Automatic:

Automatic transmission assembly (INVECS-III), valve body, torque converter, transmission control module (TCM), fluid cooling

Drivetrain:

Front axle, rear axle, drive shafts, CV joints, differentials

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, alignment specifications

Steering:

Power steering system (hydraulic or electric), steering column, steering gear, tie rods, steering wheel

Brakes:

Brake system components (master cylinder, brake lines, calipers, pads, rotors), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), parking brake

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), wiring diagrams, fuses, relays

Body And Interior:

Body panel removal and installation, interior trim components, seats, dashboard, door mechanisms, glass, weatherstripping

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, blower motor, climate control panel

Safety Systems:

Airbag system (SRS - Supplemental Restraint System), seat belt pretensioners, diagnostics

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid), belt inspection and replacement

Troubleshooting Guidelines:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical circuit diagnosis

Repair Procedures:

Step-by-step repair instructions for all major components and systems, torque specifications, assembly/disassembly procedures

Diagnostic Procedures:

Engine performance diagnostics, transmission diagnostics, ABS/TCS diagnostics, airbag system diagnostics, HVAC system diagnostics

Replacement Procedures:

Component replacement for wear items and major repairs (e.g., brake pads, rotors, clutch, alternator, starter, radiators)

Calibration Procedures:

Throttle body relearn, steering angle sensor calibration (if applicable), ABS sensor calibration

Technical Depth

Technical Depth:

Comprehensive, from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures

📊 Manual Specifications

File Format

File Format:

PDF Quality:

High-resolution, searchable text, printable pages

Print Quality

Print Quality:

N/A (Digital PDF)

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Type 1:

Inline-4, DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)

Displacement 1:

1.8 Liters (1834 cc)

Bore X Stroke 1:

86.0 mm x 77.0 mm

Compression Ratio 1:

10.5:1

Horsepower 1:

138 hp @ 6000 rpm (approx.)

Torque 1:

123 lb-ft @ 4000 rpm (approx.)

Engine Code 2

Engine Code 2:

Engine Type 2:

Inline-4, DOHC, 16-valve, MIVEC

Displacement 2:

1.5 Liters (1498 cc) - Primarily for Asian markets

Horsepower 2:

107 hp @ 6000 rpm (approx.)

Torque 2:

106 lb-ft @ 4000 rpm (approx.)

Engine Code 3

Engine Code 3:

Engine Type 3:

Inline-4, DOHC, 16-valve, MIVEC

Displacement 3:

2.0 Liters (1998 cc) - Also used in Lancer Ralliart

Horsepower 3:

156 hp @ 6000 rpm (approx. standard), 237 hp @ 6000 rpm (Ralliart turbo)

Torque 3:

142 lb-ft @ 4200 rpm (approx. standard), 255 lb-ft @ 3000 rpm (Ralliart turbo)

Performance

Fuel Type:

Unleaded Gasoline

Emissions Compliance:

EPA (US), Euro 4 (Europe), etc., depending on market

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI)

Fuel Pump Type:

In-tank electric fuel pump

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual Transmission

Optional

Optional Transmission Type:

6-speed INVECS-III Continuously Variable Transmission (CVT) with Sport Mode

Optional Transmission Type Ralliart:

6-speed Twin-Clutch Sportronic Transmission (TC-SST) with paddle shifters

Features

Transmission Fluid Spec Manual:

API GL-4, SAE 75W-85 (or equivalent specified by Mitsubishi)

Transmission Fluid Spec Cvt:

CVTF J1 (or equivalent specified by Mitsubishi)

Transmission Fluid Spec Tc Sst:

Diamond ATF SP-III (or equivalent specified by Mitsubishi)

📐 Dimensions

Exterior

Length:

174.6 inches (4435 mm)

Width:

69.4 inches (1763 mm)

Height:

58.1 inches (1476 mm)

Wheelbase:

104.3 inches (2650 mm)

Front Track:

60.4 inches (1535 mm)

Rear Track:

60.2 inches (1530 mm)

Ground Clearance:

6.1 inches (155 mm) (approx.)

Weights

Curb Weight:

2850 - 3100 lbs (1293 - 1406 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

4000 - 4200 lbs (1814 - 1905 kg) (approx.)

Cargo

Trunk Volume:

14.0 cubic feet (396 Liters) (approx.)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

5-Star Driver, 5-Star Passenger (for models equipped with side airbags)

IIHS Frontal Offset Rating:

Good (for models tested)

IIHS Side Impact Rating:

Good (for models equipped with side airbags)

Active Features

Standard (4-wheel disc brakes on most models)

Standard

Traction Control TCS:

Optional (on certain trims/packages)

Electronic Stability Control Esc:

Optional (on certain trims/packages)

Passive Features

Airbags:

Front airbags (driver and passenger), optional front side-impact airbags, optional side-curtain airbags

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System Options:

Base AM/FM/CD player with 4 or 6 speakers, optional Rockford Fosgate premium audio system, optional touchscreen infotainment with navigation (late availability/higher trims)

Auxiliary Input:

Standard on most models

Driver Assistance

Cruise Control:

Standard on most trims

Keyless Entry:

Standard on most trims

Remote Start:

Optional

Connectivity

Bluetooth Handsfree:

Optional (typically on higher trims or via accessory)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,500 - 7,500 miles (7,200 - 12,000 km) or 6 months, whichever comes first (refer to manual for specific engine and driving conditions).

Engine Oil Filter Replacement:

Replace at every oil change

Air Cleaner Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km)

Cabin Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km)

Spark Plug Replacement:

Iridium-tipped spark plugs: 100,000 miles (160,000 km)

Coolant Flush:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years

Transmission Fluid Change Cvt:

Every 30,000 - 45,000 miles (48,000 - 72,000 km)

Transmission Fluid Change Manual:

Every 60,000 miles (96,000 km)

Brake Fluid Replacement:

Every 2-3 years or 30,000 miles (48,000 km)

Fluid Specifications

Engine Oil Type:

SAE 0W-20 or 5W-20, API SN/SN PLUS or ILSAC GF-5 (confirm with manual for specific engine)

Engine Oil Capacity 1.8L:

4.5 US quarts (4.3 Liters) with filter change

Coolant Type:

Long-life Super Long Life Coolant (SLLC), typically pink or red (ethylene glycol based)

Power Steering Fluid:

ATF DEXRON III (or equivalent specified by Mitsubishi)

Known Issues

Common Wear Items:

Brake pads/rotors, tie rod ends, sway bar links, clutch wear (manual transmission), engine mounts

Potential Engine Issues:

MIVEC system oil control issues (less common on 2008 models), occasional oil consumption

Potential Transmission Issues:

CVT belt slip or premature failure (if not maintained properly), TC-SST clutch wear (Ralliart)

Potential Electrical Issues:

Occasional issues with window regulators, central locking actuators

📚 Vehicle History

Brand Heritage

Mitsubishi Motors History:

Longstanding Japanese automaker with a history dating back to the early 20th century, known for innovation and motorsport success (e.g., Lancer Evolution).

Model Evolution

Lancer Lineage:

The Lancer nameplate has been in continuous production since 1973, evolving through multiple generations to become Mitsubishi's core compact sedan offering. The 2008 model represents the eighth generation (CY).

Eighth Generation Lancer Cy:

Introduced for the 2008 model year, this generation featured a significant redesign with a more aggressive styling inspired by Mitsubishi's Lancer Evolution, a new global platform (GS), and updated powertrains.

Production

Production Plant:

Mizushima Plant, Kurashiki, Okayama, Japan (primary); also assembled in other global locations.

Production Years Cy Platform:

2007-2017 (globally, with facelifts)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Recipient of good safety ratings from NHTSA and IIHS, indicating strong crashworthiness.

Value Awards:

Often cited by automotive publications for its strong value proposition in the compact car segment.