Mitsubishi Lancer Evo 7 2001 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Year: 2001 Codes Chassis Code: CT9A Engine Code Primary: 4G63T Platform: DOHC Inline-4, turbocharged, intercooled 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, dedicated owners seeking in-depth repair knowledge Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Audi S3 Unique Selling Points: Advanced AWD system (ACD), rally-bred heritage, powerful 4G63T engine Key Features Performance Focus: Designed for high-performance driving and motorsport applications Technical Complexity: Covers highly sophisticated mechanical and electronic systems 📋 Manual Details Coverage Areas Primary Coverage: Complete service, maintenance, and repair Secondary Coverage: Diagnostics, troubleshooting, electrical schematics, bodywork Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), Fuel System, Exhaust System, Cooling System, Lubrication System Drivetrain: Manual Transmission (Getrag 5-speed), Active Center Differential (ACD), Helical Limited Slip Front Differential, Viscous Coupling Rear Differential Suspension Steering: MacPherson Struts (Front), Multi-link (Rear), Power Steering System, Four-Wheel Steering (4WS) details if applicable to specific trims Brakes: Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers, ABS System, EBD System Electrical Electronics: ECU/ECM, Engine Control, Ignition System, Lighting System, Audio System, Power Accessories, Diagnostic Codes (DTCs) Body Chassis: Chassis, Body Panels, Doors, Windows, Seats, Climate Control, HVAC Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and flushes, timing belt inspection/replacement Repair: Engine rebuild, transmission overhaul, turbocharger service, suspension component replacement, brake caliper overhaul, electrical component diagnosis and repair Diagnostics Troubleshooting: Step-by-step diagnostic flowcharts for common issues, DTC interpretation and resolution Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Visuals: Includes detailed exploded views, diagrams, and schematics 📊 Manual Specifications File Format PDF Quality: High-resolution, text-searchable Printable: Yes, all pages printable Print Quality Print Readability: Clear text and sharp images/diagrams Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T MIVEC (Evolution VII specific features may vary) Displacement: 2.0 Liters (1997cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Valve Train: DOHC, 16 Valves, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Horsepower Ps: 280 PS (approx. 276 hp) at 6,500 RPM (JDM Spec) Torque Kgfm: 34.8 kgfm (approx. 252 lb-ft) at 3,500 RPM (JDM Spec) Fuel System Induction: Sequential Multi-Point Fuel Injection (MPI) with Electronic Fuel Pump Turbocharger: Mitsubishi TD05H-16G (or similar variant) with Water-Cooled Center Section and Intercooler Fuel Type: Unleaded Premium Gasoline (RON 98 recommended for optimal performance) 🔧 Transmission Standard Type: Getrag 5-speed Manual Transmission Optional Type: N/A (Manual transmission standard on Evo VII) Features Clutch: Hydraulic Actuated Single Dry Plate Clutch All Wheel Drive System: Mitsubishi's S-AWC (Super All Wheel Control) system including ACD, AYC (Active Yaw Control), and ACD electronic controller 📐 Dimensions Exterior Length: 4,490 mm (176.8 in) Width: 1,770 mm (69.7 in) Height: 1,415 mm (55.7 in) Wheelbase: 2,630 mm (103.5 in) Track Front: 1,515 mm (59.6 in) Track Rear: 1,505 mm (59.3 in) Ground Clearance: 130 mm (5.1 in) Weights Curb Weight: 1,450 kg (3,197 lbs) Gross Vehicle Weight: 1,875 kg (4,134 lbs) Towing Capacity: Not Recommended 🛡️ Safety Features Ratings NHTSA Overall: Not Rated (Vehicle of this era often not rated by modern standards) Euro Ncap: Not Rated Active Features ABS: Yes, with EBD (Electronic Brakeforce Distribution) Traction Control: Yes (Part of S-AWC system) Stability Control: No (MASC/ASTC not standard on Evo VII) Passive Features Airbags: Driver and Front Passenger Airbags Seatbelts: 3-point Inertia Reel Seatbelts with Pretensioners Body Structure: Reinforced 'RISE' (Reinforced Impact Safety Evolution) body structure 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with 6 speakers (upgradeable) Display: Basic LCD display for climate control and trip computer Driver Assistance Advanced Systems: Active Center Differential (ACD) and Active Yaw Control (AYC) are key performance-enhancing technologies Cruise Control: Standard Connectivity Bluetooth: Not factory equipped Usb: Not factory equipped 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, depending on driving conditions Air Filter Replacement: Every 15,000 - 20,000 km (9,000 - 12,000 miles) Spark Plug Replacement: Every 40,000 - 60,000 km (25,000 - 37,000 miles), depending on plug type Timing Belt Replacement: Every 100,000 km (60,000 miles) or 5 years, inspect more frequently Fluid Specifications Engine Oil: API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (consider 5W-30 for colder climates) Coolant: Mitsubishi Genuine Super Long Life Coolant (or equivalent ethylene glycol based with corrosion inhibitors) Transmission Fluid: DiaQueen LSD Gear Oil GL-5 75W-90 (for Front/Rear differentials), Manual Transmission Fluid (specific type per manual) Brake Fluid: DOT 3 or DOT 4 Known Issues Engine Reliability: Generally robust, but can suffer from rod bearing failure under extreme stress (poor maintenance, detonation) and turbocharger wear Drivetrain...