🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII (Evo 8) Model Variant: Evo VIII Years Covered: 2003, 2004, 2005 Codes Chassis Codes: CT9A 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Reputation: Iconic rally car for the road, renowned for its handling and powertrain. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (in spirit of performance hatchbacks). Key Features Performance Attributes: All-wheel drive, turbocharged engine, advanced differential systems, performance-oriented chassis. Rally Heritage: Direct lineage to WRC-winning vehicles, emphasizing its motorsport DNA. 📋 Manual Details Coverage Areas Market Coverage: Global (primarily North America, Japan, Europe) Language: English Page Count Estimated Pages: ~2000+ Manual Type Type: Complete Workshop Service Repair Manual Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, assembly, and troubleshooting of the 4G63T engine, including turbocharger systems. Engine Management: Engine control unit (ECU) operation, sensor diagnostics, fuel injection, ignition timing, emissions control systems. Transmission: Manual transmission (Getrag 6-speed), clutch system, drivetrain components, viscous coupling unit (VCU), and active center differential (ACD). Suspension Steering: Front and rear suspension components, power steering system, steering column, wheel alignment specifications. Brakes: Brake system components (front Brembo 4-piston, rear Brembo 2-piston), ABS system, brake fluid specifications, bleeding procedures. Electrical System: Wiring diagrams, lighting, starting and charging systems, battery, fuses, relays, power windows, central locking. Body Interior: Body panel removal and installation, interior trim, seats, HVAC system, body sealing, structural repair guidelines. Cooling Heating Ac: Radiator, cooling fans, water pump, thermostat, heater core, air conditioning system recharge and diagnostics. Procedures Included Maintenance: Scheduled maintenance items, oil change procedures, filter replacements, spark plug replacement, belt inspection. Repair Rebuild: Complete engine rebuild procedures, transmission overhaul, brake caliper rebuild, suspension component replacement. Diagnostics Troubleshooting: Step-by-step diagnostic flowcharts for common issues, error code interpretation, circuit testing. Specifications Tolerances: Torque specifications for all fasteners, engine bearing clearances, piston ring gaps, cylinder wall honing patterns. Wiring Diagrams: Detailed electrical schematics for all vehicle systems, including power distribution and grounding points. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including specialized systems like ACD and AYC. 📊 Manual Specifications File Format Searchability: Searchable text for quick information retrieval. Resolution: High-resolution for clear diagrams and text. Print Quality Printable: Printable pages for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T DOHC Inline-4 Displacement: 2.0 Liters (1997cc) Aspiration: Turbocharged and Intercooled Performance Horsepower: 276 hp @ 6500 RPM (JDM/UK Spec), 265 hp @ 6500 RPM (USDM Spec) Torque: 285 lb-ft @ 3500 RPM (JDM/UK Spec), 273 lb-ft @ 3500 RPM (USDM Spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Premium (91+ Octane Recommended) 🔧 Transmission Standard Type: Getrag 6-speed Manual Transmission Optional Type: N/A (All Evo VIII models came standard with a 6-speed manual) Features Drivetrain: Symmetrical All-Wheel Drive (AWD) with Super Active Yaw Control (S-AYC) and Active Center Differential (ACD). Clutch: Hydraulically Actuated Single Plate Clutch 📐 Dimensions Exterior Length: Approx. 4400 mm (173.2 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1415 mm (55.7 in) Wheelbase: Approx. 2600 mm (102.4 in) Weights Curb Weight: Approx. 1450-1500 kg (3197-3307 lbs), depending on market and trim. Gross Vehicle Weight: N/A (Specific GVWR data required from chassis manual, but typically around 1900-2000kg) Cargo Trunk Volume: Approx. 0.37 cubic meters (13.1 cubic feet) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 5-star passenger (USDM models) IIHS Side Impact: Good (USDM models) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Active Stability Control (ASC) / Traction Control System (TCL) AWD System: Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) for enhanced traction and cornering. Passive Features Airbags: Front driver and passenger airbags, optional side airbags depending on market/trim. Seatbelts: 3-point ELR seatbelts with pretensioners. Body Structure: Reinforced body structure with front and rear crumple zones. 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player with optional premium audio system. Display: Basic digital display for climate control and clock. Driver Assistance Systems: ABS, Active Stability Control (ASC), Active Center Differential (ACD), Super Active Yaw Control (S-AYC). Connectivity Features: Limited by modern standards; typically includes power outlets. Aftermarket solutions common for Bluetooth/USB. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Consider shorter intervals under severe driving conditions. Engine Oil Filter: Replace with every oil change. Air Filter: Inspect every 7,500 miles, replace as needed. Replace every 30,000 miles (48,000 km). Spark Plugs: Replace every 30,000-60,000 miles (48,000-96,000 km), depending on plug type and condition. Transmission Fluid: Manual Transmission: Inspect every 7,500 miles, change every 30,000 miles (48,000 km). Check ACD and AYC fluid change intervals separately. Fluid Specifications Engine Oil:...