Mitsubishi Lancer Evolution 3 1995-1996 Repair Service
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution III Model Code: CE9A Year Start: 1995 Year End: 1996 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution III (Evo III) was a homologation special built for Group A rallying, establishing Mitsubishi's performance credentials in the 1990s. It's revered for its potent powertrain, sophisticated all-wheel-drive system, and aerodynamic enhancements. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Toyota Celica GT-Four, Audi S2 Quattro. Key Features Performance Focus: The Evo III is characterized by its aggressive styling, significant aerodynamic improvements over its predecessor (larger rear spoiler, revised front bumper and side skirts), and a more powerful engine output. Rally Heritage: Developed with direct input from rally racing, it embodies the spirit of performance driving and offers a visceral, connected driving experience. 📋 Manual Details Coverage Areas Primary Coverage: Global Markets (excluding specific regional variants) Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, lubrication system, cooling system, fuel injection system, ignition system, turbocharger system, exhaust system. Engine Management: ECU diagnosis, sensor operations, actuator controls, emissions control systems (including catalytic converter operation). Transmission Drivetrain: Manual transmission (Type-R), clutch system, transfer case, driveshafts, differentials (front and rear Active Yaw Control - AYC), wheel bearings. Suspension Steering: Front and rear suspension components (struts, control arms, anti-roll bars), power steering system, steering column, wheel alignment specifications. Brakes: Front and rear brake systems (discs, calipers, pads), ABS (Anti-lock Braking System) operation and diagnostics, parking brake. Electrical Lighting: Wiring diagrams, battery, alternator, starter motor, lighting systems (headlights, taillights, interior lights), fuses, relays, horn, power windows, power mirrors. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, operation, and troubleshooting. Body Chassis: Body panel removal and installation, door mechanisms, interior trim, chassis components, jacking points, towing information. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushing, brake fluid replacement, belt inspections and replacement. Engine Repair: Head gasket replacement, timing belt replacement, piston ring replacement, bearing replacement, turbocharger overhaul, fuel injector servicing. Transmission Repair: Clutch replacement, transmission disassembly and reassembly, differential maintenance, AYC system servicing and calibration. Suspension Steering Repair: Shock absorber/strut replacement, control arm bushing replacement, power steering pump replacement, tie rod end replacement. Brake System Repair: Brake pad and rotor replacement, caliper rebuilding, brake line replacement, ABS component diagnostics and replacement. Electrical Diagnostics: Wiring harness repair, component testing (alternator, starter), troubleshooting electrical faults using wiring diagrams, sensor replacement. Troubleshooting: Diagnostic charts for common and uncommon issues, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings. Technical Depth Depth: Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, searchable text, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T Inline-4, turbocharged, DOHC, 16-valve Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 270 PS (at 6500 rpm) Torque Nm: 304 Nm (at 5500 rpm) Fuel System Injection Type: Electronic Fuel Injection (EFI) with multi-point injection and turbocharger. Engine Internals Bore X Stroke: 85.0 mm x 88.0 mm Turbocharger Turbo Model: Mitsubishi TD05HR-16G (typically) Compression Ratio Ratio: 8.5:1 🔧 Transmission Standard Type: 5-speed Manual Transmission (Type-R) Optional Type: N/A (Only Manual Offered) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Gear Ratios Gear Ratios: Specific ratios available in manual, e.g., 1st: 3.083, 2nd: 1.777, 3rd: 1.333, 4th: 1.030, 5th: 0.761, Reverse: 3.153 (check manual for exact spec). 📐 Dimensions Exterior Length: Approx. 4,310 mm Width: Approx. 1,770 mm Height: Approx. 1,420 mm Wheelbase: Approx. 2,600 mm Weights Curb Weight Kg: Approx. 1,360 kg Gross Weight Kg: Approx. 1,800 kg Cargo Trunk Volume Liters: N/A (Typically quoted for standard Lancer sedan, performance variants may differ slightly due to chassis bracing or AWD components). 🛡️ Safety Features Ratings Crash Test Ratings: No official NHTSA or Euro NCAP ratings typically available for this era of JDM homologation specials. Design focused on rally safety features. Active Features ABS: Standard Anti-lock Braking System (ABS) Ayc: Standard Active Yaw Control (AYC) system for enhanced cornering stability and traction. Passive Features Airbags: Driver-side airbag standard. Passenger airbag not commonly equipped in this era for JDM models. Seatbelts: Three-point seatbelts with pretensioners. Chassis Chassis Enhancements: Reinforced chassis structure for rally homologation. 💡 Technology Features Infotainment Audio System: Typically a basic AM/FM stereo with cassette player. CD players were optional or aftermarket additions. Driver Assistance Advanced Systems: Primary driver assistance is the AWD with AYC, and ABS. No electronic stability control (ESC) or advanced...
The Mitsubishi Lancer Evolution III (Evo III) was a homologation special built for Group A rallying, establishing Mitsubishi's performance credentials in the 1990s. It's revered for its potent powertrain, sophisticated all-wheel-drive system, and aerodynamic enhancements.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Toyota Celica GT-Four, Audi S2 Quattro.
Key Features
Performance Focus:
The Evo III is characterized by its aggressive styling, significant aerodynamic improvements over its predecessor (larger rear spoiler, revised front bumper and side skirts), and a more powerful engine output.
Rally Heritage:
Developed with direct input from rally racing, it embodies the spirit of performance driving and offers a visceral, connected driving experience.
📋 Manual Details
Coverage Areas
Primary Coverage:
Global Markets (excluding specific regional variants)
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive service manuals)
Diagnostic charts for common and uncommon issues, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings.
Technical Depth
Depth:
Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
Electronic Fuel Injection (EFI) with multi-point injection and turbocharger.
Engine Internals
Bore X Stroke:
85.0 mm x 88.0 mm
Turbocharger
Turbo Model:
Mitsubishi TD05HR-16G (typically)
Compression Ratio
Ratio:
8.5:1
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Type-R)
Optional
Type:
N/A (Only Manual Offered)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Gear Ratios
Gear Ratios:
Specific ratios available in manual, e.g., 1st: 3.083, 2nd: 1.777, 3rd: 1.333, 4th: 1.030, 5th: 0.761, Reverse: 3.153 (check manual for exact spec).
📐 Dimensions
Exterior
Length:
Approx. 4,310 mm
Width:
Approx. 1,770 mm
Height:
Approx. 1,420 mm
Wheelbase:
Approx. 2,600 mm
Weights
Curb Weight Kg:
Approx. 1,360 kg
Gross Weight Kg:
Approx. 1,800 kg
Cargo
Trunk Volume Liters:
N/A (Typically quoted for standard Lancer sedan, performance variants may differ slightly due to chassis bracing or AWD components).
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official NHTSA or Euro NCAP ratings typically available for this era of JDM homologation specials. Design focused on rally safety features.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ayc:
Standard Active Yaw Control (AYC) system for enhanced cornering stability and traction.
Passive Features
Airbags:
Driver-side airbag standard. Passenger airbag not commonly equipped in this era for JDM models.
Seatbelts:
Three-point seatbelts with pretensioners.
Chassis
Chassis Enhancements:
Reinforced chassis structure for rally homologation.
💡 Technology Features
Infotainment
Audio System:
Typically a basic AM/FM stereo with cassette player. CD players were optional or aftermarket additions.
Driver Assistance
Advanced Systems:
Primary driver assistance is the AWD with AYC, and ABS. No electronic stability control (ESC) or advanced driver-assistance systems (ADAS) were common.
Connectivity
Connectivity Features:
N/A (No Bluetooth, USB, or smartphone integration from factory).
🔧 Maintenance
Service Intervals
Oil Change Km:
Every 5,000 - 7,500 km or 6 months (whichever comes first), especially under spirited driving conditions.
Air Filter Replacement Km:
Every 15,000 - 20,000 km or annually.
Spark Plug Replacement Km:
Every 30,000 - 40,000 km (depending on plug type, e.g., platinum or iridium).
Timing Belt Replacement Km:
Every 90,000 - 100,000 km or 5-7 years, crucial for the 4G63T engine.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 is commonly recommended for turbocharged engines.
Engine Oil Capacity Liters:
Approx. 4.5 Liters (with filter change)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Mitsubishi DiaQueen Super Long Life Coolant).
Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 (for manual transmission).
Transfer Case Fluid Type:
API GL-4 or GL-5, SAE 75W-90.
Rear Differential Fluid Type:
API GL-5, SAE 75W-90 (for standard differential). Check AYC system for specific fluid requirements.
Ayc Fluid Type:
Specific hydraulic fluid (check manual for part number and type).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Wear:
Oil consumption can increase with mileage. Timing belt tensioner failure can lead to catastrophic engine damage if not replaced at intervals. Cracked exhaust manifolds can occur.
Ayc System:
AYC pump and hydraulic lines can develop leaks or fail over time, affecting handling. Sensor issues can also occur.
Rust:
As with many cars of this era, rust can be a concern, particularly around wheel arches, sills, and rear quarter panels, especially in regions with road salt.
Turbocharger:
Turbo seals can degrade, leading to oil leaks into the intake or exhaust. Regular oil changes with quality oil are critical for longevity.
📚 Vehicle History
Brand Heritage
Rally Focus:
Mitsubishi has a long and successful history in motorsport, particularly in the World Rally Championship (WRC), with the Lancer Evolution series being a flagship product.
Model Evolution
Evolution Series:
The Evo III built upon the advancements of the Evo I and Evo II, significantly improving aerodynamics and engine power, solidifying its dominance in rally stages and enthusiast appreciation.
Production
Production Years:
1995-1996
Assembly Location:
Japan
Sales Volume:
Limited production, primarily for JDM market and homologation purposes, with smaller exports.
🏆 Awards & Recognition
Recognitions
Rally Championships:
The Lancer Evolution platform, including the Evo III, was instrumental in Mitsubishi's WRC success, winning the manufacturers' championship multiple times.
Enthusiast Acclaim:
Highly acclaimed by automotive journalists and enthusiasts for its performance, handling, and rally pedigree.
Ratings
Performance Index:
Consistently rated among the best performance cars of its era, particularly in terms of acceleration and cornering ability relative to price.