Mitsubishi Legnum 2001-2003 Service Repair Workshop Manual
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Basic Information Identification Make: Mitsubishi Model: Legnum Model Variant: EC5W (GDI/Turbocharged) Year: 2001-2003 Generation Generation Code: EC/EA (Facelift) Codes Chassis Code: EC5W Platform: Mitsubishi Galant (E50/E60/E70/E80) platform Introduction Market Position Segment: Mid-size Station Wagon (Sport Wagon) Key Selling Points: Performance (especially turbo models), AWD, practicality, distinctive styling Competitive Analysis Competitors: Subaru Legacy/Outback, Audi A4 Avant, BMW 3 Series Touring, Volvo V70 Key Features Distinguishing Features: Available twin-turbo V6 engine, advanced AWD system with AYC, spacious interior, sporty handling for its class. Manual Details Coverage Areas Covered Regions: Global (primarily Japan Domestic Market - JDM) Page Count Estimated Pages: Varies, typically 1000+ pages for comprehensive workshop manuals Manual Type Type: Service Repair Workshop Manual Language Language: English (Translation from original Japanese) Format Format: PDF Download Manual Coverage Systems Covered Engine: 2.5L V6 Twin Turbo (6A13TT), 2.4L GDI (4G64GDI) Transmission: INVECS-II 4-speed Automatic, 5-speed Manual Drivetrain: All-Wheel Drive (AWC) with Active Yaw Control (AYC) Suspension: Front: MacPherson Strut, Rear: Multi-link Brakes: Front: Ventilated Discs, Rear: Discs (ABS) Steering: Power Assisted Rack and Pinion Electrical: Wiring Diagrams, ECU, Sensors, Lighting, Ignition, Starting, Charging Body: Body Panels, Doors, Windows, Seats, Trim, Exterior Lighting Climate Control: HVAC System, Air Conditioning, Heating Safety Systems: Airbags, Seatbelts, ABS Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Engine Repair: Engine overhaul, component replacement, timing belt replacement, turbocharger service Transmission Repair: Automatic transmission service and overhaul, manual gearbox repair Drivetrain Service: Driveshaft, differential, and transfer case maintenance and repair Brake Service: Brake pad/shoe replacement, caliper service, bleeding, ABS system diagnostics Suspension Repair: Shock absorber/strut replacement, bushing replacement, alignment procedures Steering System Repair: Power steering pump, rack, and linkage service Electrical Diagnostics: Troubleshooting starting/charging issues, sensor testing, ECU diagnosis Bodywork Repair: Panel replacement, door adjustment, glass replacement Climate Control Repair: AC system recharge, heater core replacement, blower motor service Troubleshooting Guide: Diagnostic charts for common symptoms and fault codes Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. Manual Specifications File Format Compatibility: Compatible with most PDF readers and devices Print Quality Printability: Printable pages for physical use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Searchability Text Search: Searchable text for quick information retrieval Engine Specifications Primary Engine Engine Code: 6A13TT (2.5L V6 Twin Turbo) Displacement: 2498 cc (2.5 Liters) Configuration: 60-degree V6 Aspiration: Twin-Turbocharged Bore X Stroke: 75.0 mm x 77.0 mm Compression Ratio: 8.5:1 Horsepower: 280 PS (276 hp; 206 kW) at 6000 rpm (JDM Spec) Torque: 343 Nm (253 lb-ft) at 4000 rpm (JDM Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Injection Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended) Engine Variant Engine Code 2: 4G64GDI (2.4L GDI) Displacement 2: 2384 cc (2.4 Liters) Configuration 2: Inline 4-cylinder Aspiration 2: Naturally Aspirated with Gasoline Direct Injection (GDI) Horsepower 2: 165 PS (163 hp; 121 kW) at 5500 rpm Torque 2: 221 Nm (163 lb-ft) at 4000 rpm Transmission Standard Transmission Type: 4-speed INVECS-II Automatic with Sportronic Optional Transmission Type 2: 5-speed Manual Transmission Features AWD System: Advanced All-Wheel Control (AWC) with Active Yaw Control (AYC) for enhanced cornering stability Fluid Specifications Automatic Transmission Fluid: DIA Queen ATF-J2 or equivalent (check manual for specific PN) Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for specific PN) Transfer Case Fluid: DIA Queen Gear Oil LSD or equivalent (check manual for specific PN) Rear Differential Fluid: DIA Queen Gear Oil LSD or equivalent (check manual for specific PN) Dimensions Exterior Length: Approx. 4720 mm (185.8 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1495 mm (58.9 in) Wheelbase: Approx. 2750 mm (108.3 in) Front Track: Approx. 1510 mm (59.4 in) Rear Track: Approx. 1495 mm (58.9 in) Weights Curb Weight: Approx. 1500-1650 kg (3307-3638 lbs), depending on configuration Gross Vehicle Weight: Approx. 1900 kg (4189 lbs) Cargo Cargo Volume: Generous for its class, specific figures vary Safety Features Ratings Jncsa Crash Test: Likely achieved acceptable ratings for its era, specific official JNCAP data may vary. Active Features Active Stability Control: Active Yaw Control (AYC) on AWD models Anti Lock Brakes: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags, potentially side airbags in higher trims. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants. Body Structure: Reinforced impact zones and safety cage construction. Technology Features Infotainment Audio System: Factory fitted AM/FM/CD stereo with multiple speakers, often with premium sound options. Display: Multi-information display in the dashboard for trip computer, fuel economy, and system warnings. Driver Assistance Cruise Control: Standard cruise control on many models. Traction Control: Traction Control System (TCS) often integrated with the AYC system. Connectivity Original Connectivity: Limited by era, primarily focused on car-specific systems. Aftermarket head unit upgrades are common. Maintenance Service Intervals Engine Oil Change:...
Panel replacement, door adjustment, glass replacement
Climate Control Repair:
AC system recharge, heater core replacement, blower motor service
Troubleshooting Guide:
Diagnostic charts for common symptoms and fault codes
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
Manual Specifications
File Format
Compatibility:
Compatible with most PDF readers and devices
Print Quality
Printability:
Printable pages for physical use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Searchability
Text Search:
Searchable text for quick information retrieval
Engine Specifications
Primary Engine
Engine Code:
6A13TT (2.5L V6 Twin Turbo)
Displacement:
2498 cc (2.5 Liters)
Configuration:
60-degree V6
Aspiration:
Twin-Turbocharged
Bore X Stroke:
75.0 mm x 77.0 mm
Compression Ratio:
8.5:1
Horsepower:
280 PS (276 hp; 206 kW) at 6000 rpm (JDM Spec)
Torque:
343 Nm (253 lb-ft) at 4000 rpm (JDM Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Injection
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Engine Variant
Engine Code 2:
4G64GDI (2.4L GDI)
Displacement 2:
2384 cc (2.4 Liters)
Configuration 2:
Inline 4-cylinder
Aspiration 2:
Naturally Aspirated with Gasoline Direct Injection (GDI)
Horsepower 2:
165 PS (163 hp; 121 kW) at 5500 rpm
Torque 2:
221 Nm (163 lb-ft) at 4000 rpm
Transmission
Standard
Transmission Type:
4-speed INVECS-II Automatic with Sportronic
Optional
Transmission Type 2:
5-speed Manual Transmission
Features
AWD System:
Advanced All-Wheel Control (AWC) with Active Yaw Control (AYC) for enhanced cornering stability
Fluid Specifications
Automatic Transmission Fluid:
DIA Queen ATF-J2 or equivalent (check manual for specific PN)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for specific PN)
Transfer Case Fluid:
DIA Queen Gear Oil LSD or equivalent (check manual for specific PN)
Rear Differential Fluid:
DIA Queen Gear Oil LSD or equivalent (check manual for specific PN)
Dimensions
Exterior
Length:
Approx. 4720 mm (185.8 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1495 mm (58.9 in)
Wheelbase:
Approx. 2750 mm (108.3 in)
Front Track:
Approx. 1510 mm (59.4 in)
Rear Track:
Approx. 1495 mm (58.9 in)
Weights
Curb Weight:
Approx. 1500-1650 kg (3307-3638 lbs), depending on configuration
Gross Vehicle Weight:
Approx. 1900 kg (4189 lbs)
Cargo
Cargo Volume:
Generous for its class, specific figures vary
Safety Features
Ratings
Jncsa Crash Test:
Likely achieved acceptable ratings for its era, specific official JNCAP data may vary.
Active Features
Active Stability Control:
Active Yaw Control (AYC) on AWD models
Anti Lock Brakes:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags, potentially side airbags in higher trims.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants.
Body Structure:
Reinforced impact zones and safety cage construction.
Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD stereo with multiple speakers, often with premium sound options.
Display:
Multi-information display in the dashboard for trip computer, fuel economy, and system warnings.
Driver Assistance
Cruise Control:
Standard cruise control on many models.
Traction Control:
Traction Control System (TCS) often integrated with the AYC system.
Connectivity
Original Connectivity:
Limited by era, primarily focused on car-specific systems. Aftermarket head unit upgrades are common.
Maintenance
Service Intervals
Engine Oil Change:
Every 7,500-10,000 km (4,500-6,000 miles) or 6-12 months, whichever comes first. (Consult manual for exact recommendation)
Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles)
Spark Plug Replacement:
Approx. 80,000-100,000 km (50,000-60,000 miles) for iridium/platinum plugs.
Timing Belt Replacement:
Approx. 100,000 km (60,000 miles) or 5-7 years for the 6A13TT engine. (Crucial for this engine).
Fluid Specifications
Engine Oil:
5W-30 or 5W-40 Synthetic (API SN/SP, ACEA A3/B4) - Approx. 4.5L for V6 Twin Turbo
Coolant:
Ethylene Glycol based coolant, 50/50 mix with distilled water. (Check manual for specific Mitsubishi PN)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Turbocharger Wear:
On the 6A13TT, turbocharger seals and wastegate actuators can wear over time, leading to boost leaks or reduced performance. Regular oil changes with quality oil are critical.
Ignitor Module:
Failure of the ignitor module can cause misfires and rough running.
Active Yaw Control:
AYC pump or sensors can fail, leading to dashboard warning lights and loss of yaw control functionality.
Exhaust Manifold Cracks:
Cracks can develop in the exhaust manifolds of the 6A13TT engine due to heat cycling, leading to exhaust leaks and a distinctive ticking noise.
Gasket Leaks:
Valve cover gaskets and intake manifold gaskets are known to leak oil over time.